Solidification in metal additive manufacturing: challenges, solutions, and opportunities

S Chandra, J Radhakrishnan, S Huang, S Wei… - Progress in materials …, 2024 - Elsevier
The physics of alloy solidification during additive manufacturing (AM) in methods such as
laser powder bed fusion (LPBF), electron beam powder bed fusion (EPBF), and laser …

Alloy design for laser powder bed fusion additive manufacturing: a critical review

Z Liu, Q Zhou, X Liang, X Wang, G Li… - … Journal of Extreme …, 2024 - iopscience.iop.org
Metal additive manufacturing (AM) has been extensively studied in recent decades. Despite
the significant progress achieved in manufacturing complex shapes and structures …

New alloy design approach to inhibiting hot cracking in laser additive manufactured nickel-based superalloys

Y Zhao, Z Ma, L Yu, Y Liu - Acta Materialia, 2023 - Elsevier
Avoiding the formation of cracks to ensure a reliable printability and a good stability is crucial
in the laser additive manufacturing of alloys. Contrary to previous studies that have generally …

The role of side-branching in microstructure development in laser powder-bed fusion

MS Pham, B Dovgyy, PA Hooper, CM Gourlay… - Nature …, 2020 - nature.com
In-depth understanding of microstructure development is required to fabricate high quality
products by additive manufacturing (for example, 3D printing). Here we report the governing …

Reducing hot tearing by grain boundary segregation engineering in additive manufacturing: example of an AlxCoCrFeNi high-entropy alloy

Z Sun, X Tan, C Wang, M Descoins, D Mangelinck… - Acta Materialia, 2021 - Elsevier
One major hindrance that alloy design for additive manufacturing (AM) faces nowadays is
hot tearing. Contrary to the previous works which either try to reduce solidification range or …

Hot cracking mechanism affecting a non-weldable Ni-based superalloy produced by selective electron Beam Melting

E Chauvet, P Kontis, EA Jägle, B Gault, D Raabe… - Acta Materialia, 2018 - Elsevier
A non weldable nickel-based superalloy was fabricated by powder bed-based selective
electron beam melting (S-EBM). The as-built samples exhibit a heterogeneous …

Cracking mechanism of Hastelloy X superalloy during directed energy deposition additive manufacturing

B Guo, Y Zhang, Z Yang, D Cui, F He, J Li, Z Wang… - Additive …, 2022 - Elsevier
Metal additive manufacturing (AM) offers promising potential in the production of
components with geometric complex or customized structure and outstanding properties, but …

Combining alloy and process modification for micro-crack mitigation in an additively manufactured Ni-base superalloy

S Griffiths, HG Tabasi, T Ivas, X Maeder, A De Luca… - Additive …, 2020 - Elsevier
The additive manufacturing (AM) of the γprecipitation strengthened Ni-base superalloys still
remains a challenge due to their susceptibility to micro-cracking. Post-processing, such as …

Atomic-scale grain boundary engineering to overcome hot-cracking in additively-manufactured superalloys

P Kontis, E Chauvet, Z Peng, J He, AK da Silva… - Acta Materialia, 2019 - Elsevier
There are still debates regarding the mechanisms that lead to hot cracking in parts build by
additive manufacturing (AM) of non-weldable nickel-based superalloys. This lack of in-depth …

Progress in modelling solidification microstructures in metals and alloys. Part II: dendrites from 2001 to 2018

W Kurz, M Rappaz, R Trivedi - International Materials Reviews, 2021 - Taylor & Francis
This is the first account of the history of modelling dendritic and cellular solidification. While
Part I reviewed the progress up to the year 2000 [Kurz W, Fisher DJ, Trivedi R. Progress in …