[HTML][HTML] Analysis of contact conditions and microstructure evolution in shear assisted processing and extrusion using smoothed particle hydrodynamics method

L Li, M Reza-E-Rabby, N Overman, T Wang, S Whalen… - Materials & Design, 2022 - Elsevier
Shear assisted processing and extrusion (ShAPE) is a solid-phase processing technique
that adds an additional shear force as compared with a conventional extrusion approach …

Synthesis of far-from-equilibrium materials for extreme environments

L Silvestroni, LM Rueschhoff, KA Acord, R Castro… - MRS Bulletin, 2022 - Springer
The search for materials that meet contemporary engineering challenges requires the
exploration of structures only found beyond those achieved through conventional synthesis …

Microstructure evolution, enhanced aging kinetics, and mechanical properties of AA7075 alloy after friction extrusion

R Kalsar, X Ma, J Darsell, D Zhang… - Materials Science and …, 2022 - Elsevier
In the present study we utilized Friction Extrusion (FE); a solid phase processing technique;
to produce fully consolidated dense 5 mm rods of AA7075 alloy. The combination of large …

[HTML][HTML] Effect of high iron content on direct recycling of unhomogenized aluminum 6063 scrap by Shear Assisted Processing and Extrusion

S Whalen, N Overman, BS Taysom, M Bowden… - Journal of Manufacturing …, 2023 - Elsevier
Iron contamination in secondary aluminum scrap must be diluted with primary aluminum
during conventional recycling to bring subsequent alloys within allowable Fe limits. In this …

[HTML][HTML] Physics-informed machine-learning model of temperature evolution under solid phase processes

E King, Y Li, S Hu, E Machorro - Computational Mechanics, 2023 - Springer
We model temperature dynamics during Shear Assisted Proccess Extrusion (ShAPE), a
solid phase process that plasticizes feedstock with a rotating tool and subsequently extrudes …

Effect of various post-extrusion tempering on performance of AA2024 tubes fabricated by shear assisted processing and extrusion

M Reza-E-Rabby, T Wang, N Canfield… - CIRP Journal of …, 2022 - Elsevier
Aluminum alloy 2024 tubes were extruded using the shear assisted processing and
extrusion (ShAPE) method. Extrusions were produced at 7.4 m/min at 482° C using the …

An innovative and alternative approach toward gear fabrication

H Das, X Li, L Li, BJ Schuessler, N Overman… - Journal of Manufacturing …, 2023 - Elsevier
In this paper, we present the first demonstration of single-step gear manufacturing via an
innovative in-situ friction stir forging approach. This novel process is a natural extension to …

Improvement of the wear and corrosion resistance of nitrocarburized H13 steel using hydrothermal-synthesized zeolite coating

Y Chen, S Chen, Q Chen, L Ye, M Chen - Surface and Coatings Technology, 2022 - Elsevier
A zeolite coating was synthesized on a nitrocarburized H13 steel substrate to improve its
wear and corrosion resistance using a two-step hydrothermal synthesis approach. The wear …

[HTML][HTML] Strain and strain rate in friction extrusion

X Li, M Reza-E-Rabby, A Guzman, G Grant… - Journal of Materials …, 2022 - Elsevier
Friction extrusion is a metal forming process that generates large plastic strains and
deformation-induced heating through friction between a rotating die and the material to be …

Manufacture aluminum alloy tube from powder with a single-step extrusion via ShAPE

X Li, T Wang, X Ma, N Overman, S Whalen… - Journal of Manufacturing …, 2022 - Elsevier
The mechanical performance of aluminum (Al) in terms of strength, wear, and corrosion
resistance, especially high-temperature strength, has been shown to improve with the …