Metal additive manufacturing in aerospace: A review

B Blakey-Milner, P Gradl, G Snedden, M Brooks… - Materials & Design, 2021 - Elsevier
Metal additive manufacturing involves manufacturing techniques that add material to
produce metallic components, typically layer by layer. The substantial growth in this …

Towards high-temperature applications of aluminium alloys enabled by additive manufacturing

RA Michi, A Plotkowski, A Shyam… - International …, 2022 - Taylor & Francis
Research on powder-based additive manufacturing of aluminium alloys is rapidly
increasing, and recent breakthroughs in printing of defect-free parts promise substantial …

Robust metal additive manufacturing process selection and development for aerospace components

P Gradl, DC Tinker, A Park, OR Mireles… - Journal of Materials …, 2022 - Springer
Metal additive manufacturing (AM) encapsulates the myriad of manufacturing processes
available to meet industrial needs. Determining which of these AM processes is best for a …

Structural integrity of additively manufactured aluminum alloys: Effects of build orientation on microstructure, porosity, and fatigue behavior

PD Nezhadfar, S Thompson, A Saharan, N Phan… - Additive …, 2021 - Elsevier
The use of aluminum (Al) alloys for additive manufacturing (AM) has recently gained
significant attention, specifically in the aerospace industry. This has been resulting in …

The latest development of Sc-strengthened aluminum alloys by laser powder bed fusion

D Bayoumy, W Kan, X Wu, Y Zhu, A Huang - Journal of Materials Science & …, 2023 - Elsevier
Laser powder bed fusion (LPBF) is one of the typical additive manufacturing techniques that
enables the fabrication of complex-shaped structures with great freedom of design. Due to …

Superior effects of hybrid laser shock peening and ultrasonic nanocrystalline surface modification on fatigue behavior of additive manufactured AlSi10Mg

E Maleki, S Bagherifard, O Unal, A Jam, S Shao… - Surface and Coatings …, 2023 - Elsevier
The surface texture of metallic parts produced by laser powder bed fusion (L-PBF) in the as-
built condition detrimentally affects their mechanical properties, especially fatigue behavior …

Fatigue failure mechanisms for AlSi10Mg manufactured by L-PBF under axial and torsional loads: The role of defects and residual stresses

F Sausto, PE Carrion, N Shamsaei, S Beretta - International Journal of …, 2022 - Elsevier
Additive Manufacturing (AM) is with no doubt the most revolutionary manufacturing process
developed in the last two decades. Despite the indisputable advantages of this technology …

Ultrasonic fatigue of laser beam powder bed fused metals: A state-of-the-art review

M Avateffazeli, M Haghshenas - Engineering Failure Analysis, 2022 - Elsevier
Ultrasonic fatigue testing is a resourceful (time-and cost-saving) approach to assess the
dynamic failure of materials in the gigacycle range (ie, when the number of cycles to failure …

Evolution of microstructure and properties in 2219 aluminum alloy produced by wire arc additive manufacturing assisted by interlayer friction stir processing

J Wei, C He, Y Zhao, M Qie, G Qin, L Zuo - Materials Science and …, 2023 - Elsevier
Wire arc additive manufacturing (WAAM) technology has potential advantages in the
production of large-scale aluminum alloy components. However, as-deposited Al–Cu alloys …

Laser powder-bed fusion of ceramic particulate reinforced aluminum alloys: a review

T Minasyan, I Hussainova - Materials, 2022 - mdpi.com
Aluminum (Al) and its alloys are the second most used materials spanning industrial
applications in automotive, aircraft and aerospace industries. To comply with the industrial …