[HTML][HTML] A compressible multiphase mass-of-fluid model for the simulation of laser-based manufacturing processes

C Zenz, M Buttazzoni, T Florian, KEC Armijos… - Computers & …, 2024 - Elsevier
A new model for compressible multiphase flows involving sharp interfaces and phase
change is presented, that uses a variant of the Volume-of-Fluid model to track phases by …

[HTML][HTML] Modeling of laser beam absorption on rough surfaces, powder beds and sparse powder layers

G Lupo, M Niemann, C Goniva, W Szmyt, X Jia, V Turlo - Results in Physics, 2024 - Elsevier
The energy transfer from a laser beam source to material surfaces with arbitrary geometrical
features and variable surface roughness is the crucial step in many high-end engineering …

[HTML][HTML] Simulating chemical mixing and molten pool shape in dissimilar welds using thermal fluid dynamics

P Esmati, T Flint, F Akyel, S Olschok, U Reisgen… - International Journal of …, 2024 - Elsevier
Estimating the properties of dissimilar metal welded joints made using modern high-energy
beam techniques presents significant challenges due to the complex nature of the process …

[HTML][HTML] Version 2.0—LaserbeamFoam: Laser ray-tracing and thermally induced state transition simulation toolkit

TF Flint, JD Robson, P Esmati, N Grilli, G Parivendhan… - SoftwareX, 2024 - Elsevier
In this update to the laserbeamFoam toolbox, a multi-component version of the solver is
included with pair-wise Fickian Diffusion between selected component pairs. This new …

Unravelling keyhole instabilities and laser absorption dynamics during laser irradiation of Ti6Al4V: A high-fidelity thermo-fluidic study

A Aggarwal, YC Shin, A Kumar - International Journal of Heat and Mass …, 2024 - Elsevier
A 3D multi-phase thermo-fluidic solver is implemented to investigate the laser-melt pool
interaction dynamics and keyhole instabilities during stationary and moving laser irradiation …

A dedicated multiphysics model optimizes lack of fusion defects through various scanning paths in L-PBF process

F Sui, X He, C Dong - International Journal of Thermal Sciences, 2025 - Elsevier
Utilizing a computational fluid dynamics (CFD) model in conjunction with a discrete element
method (DEM) model, a multiphysics numerical simulation was developed to investigate the …

Particle Size Effect on Powder Packing Properties and Molten Pool Dimensions in Laser Powder Bed Fusion Simulation

J Katagiri, S Nomoto, M Kusano… - Journal of Manufacturing …, 2024 - mdpi.com
Various defects are produced during the laser powder bed fusion (L-PBF) process, which
can affect the quality of the fabricated part. Previous studies have revealed that the defects …

CFD modeling for predicting imperfections in laser welding and additive manufacturing of aluminum alloys

I Bunaziv, EW Hovig, OE Godinez Brizuela… - Journal of Laser …, 2024 - pubs.aip.org
Aluminum and its alloys are widely used in various applications including e-mobility
applications due to their lightweight nature, high corrosion resistance, good electrical …

Numerical modelling of high-power laser spot melting of thin stainless steel

I Bunaziv, MH Danielsen, M Eriksson… - IOP Conference …, 2023 - iopscience.iop.org
Numerical modelling is an important scientific tool in laser materials processing to study
different melting, evaporation, and solidification phenomena. It can assist in understanding …

[PDF][PDF] The effect of beam pulsing on laser beam processing of Ti-6Al-4V using a prototype laser additive manufacturing platform

EV Ayrookuzhy - 2024 - open.library.ubc.ca
Recent advancements in additive manufacturing have highlighted the limitations of
conventional beam motion techniques in manipulating cooling rates and melt pool …