Advancing additive manufacturing through deep learning: A comprehensive review of current progress and future challenges

AI Saimon, E Yangue, X Yue, Z Kong, C Liu - IISE Transactions, 2024 - Taylor & Francis
This paper presents the first comprehensive literature review of deep learning (DL)
applications in additive manufacturing (AM). It addresses the need for a thorough analysis in …

Comprehensive review: Advancements in modeling geometrical and mechanical characteristics of laser powder bed fusion process

SF Nabavi, A Farshidianfar, H Dalir - Optics & Laser Technology, 2025 - Elsevier
In its comprehensive exploration of recent developments in laser powder bed fusion (LPBF)
characteristics modeling, this study stands out by offering a unique emphasis on both …

[HTML][HTML] In-Situ quality intelligent classification of additively manufactured parts using a multi-sensor fusion based melt pool monitoring system

Q Wu, F Yang, C Lv, C Liu, W Tang, J Yang - Additive Manufacturing …, 2024 - Elsevier
Although laser powder bed fusion (LPBF) technology is considered one of the most
promising additive manufacturing techniques, the fabricated parts still suffer from porosity …

In-situ porosity prediction in metal powder bed fusion additive manufacturing using spectral emissions: a prior-guided machine learning approach

M Atwya, G Panoutsos - Journal of Intelligent Manufacturing, 2024 - Springer
Numerous efforts in the additive manufacturing literature have been made toward in-situ
defect prediction for process control and optimization. However, the current work in the …

Multi-level joint distributed alignment-based domain adaptation for cross-scenario strip defect recognition

K Liu, Y Yang, X Yang, J Wang, W Liu… - Journal of Intelligent …, 2024 - Springer
Deep learning-based methods for object recognition under closed situation have achieved
remarkable progress. However, the data distribution of cross-scenario images of strip steel …

Mitigation of Gas Porosity in Additive Manufacturing Using Experimental Data Analysis and Mechanistic Modeling

S Sinha, T Mukherjee - Materials, 2024 - mdpi.com
Shielding gas, metal vapors, and gases trapped inside powders during atomization can
result in gas porosity, which is known to degrade the fatigue strength and tensile properties …

[HTML][HTML] Non-destructive estimation of mechanical properties in Usibor® 1500 via thermal diffusivity measurements: A thermographic procedure

G Dell'Avvocato, P Bison, ME Palmieri, G Ferrarini… - NDT & E …, 2024 - Elsevier
The study investigated the anti-correlation between thermal diffusivity and Ultimate Tensile
Strength (UTS) in Usibor® 1500 steel. The non-destructive pulsed laser spot thermography …

[HTML][HTML] Deep learning based porosity prediction for additively manufactured laser powder-bed fusion parts

AS Mohammed, M Almutahhar, K Sattar… - Journal of Materials …, 2023 - Elsevier
Abstract Machine learning techniques are extensively used to understand and predict
complex non-linear phenomena across various applications. Moreover, these techniques …

[HTML][HTML] Toward prediction and insight of porosity formation in laser welding: a physics-informed deep learning framework

X Meng, M Bachmann, F Yang, M Rethmeier - Acta Materialia, 2025 - Elsevier
The laser welding process is an important manufacturing technology for metallic materials.
However, its application is often hindered by the occurrence of porosity defects. By far, an …

[HTML][HTML] Local porosity prediction in metal powder bed fusion using in-situ thermography: A comparative study of machine learning techniques

S Oster, N Scheuschner, K Chand, SJ Altenburg - Additive Manufacturing, 2024 - Elsevier
The formation of flaws such as internal porosity in parts produced by Metal-based Powder
Bed Fusion with Laser Beam (PBF-LB/M) significantly hinders its broader industrial …