Current status of hard turning in manufacturing: Aspects of cooling strategy and sustainability

R Mallick, R Kumar, A Panda, AK Sahoo - Lubricants, 2023 - mdpi.com
In recent years, hard turning has been found to be a well-known substitute for traditional
grinding for acquiring the finish quality of hardened steel without sacrificing productivity …

New insights into the methods for predicting ground surface roughness in the age of digitalisation

Y Pan, P Zhou, Y Yan, A Agrawal, Y Wang, D Guo… - Precision …, 2021 - Elsevier
Grinding is a multi-length scale material removal process that is widely employed to
machine a wide variety of materials in almost every industrial sector. Surface roughness …

Metrological changes in surface morphology of high-strength steels in manufacturing processes

GM Krolczyk, JB Krolczyk, RW Maruda, S Legutko… - Measurement, 2016 - Elsevier
In this paper the surfaces of high-strength steels were analyzed using an optical 3D
measurement system to investigate into the surface morphology and parameters of surface …

Investigation on the performance of coated carbide tool during dry turning of AISI 4340 alloy steel

NK Wagri, NK Jain, A Petare, SR Das, MY Tharwan… - Materials, 2023 - mdpi.com
The machinability of materials is highly affected by their hardness, and it affects power
consumption, cutting tool life as well as surface quality while machining the component. This …

Experimental investigations on surface integrity and chip morphology in hard tuning of AISI D3 steel under sustainable nanofluid-based minimum quantity lubrication

L Dash, S Padhan, SR Das - Journal of the Brazilian Society of …, 2020 - Springer
Efficient cooling and lubrication techniques are required to obtain sustainable machining of
difficult-to-cut materials, which are the pillars of aerospace, automotive, medical and nuclear …

Statistical analysis of different machining characteristics of EN-24 alloy steel during dry hard turning with multilayer coated cermet inserts

A Das, SK Patel, TK Hotta, BB Biswal - Measurement, 2019 - Elsevier
This research article describes the experimental and statistical analysis of flank wear,
material removal rate, tool tip temperature, surface roughness parameters (ie Ra, Rz and …

An overview on economic machining of hardened steels by hard turning and its process variables

A Anand, AK Behera, SR Das - Manufacturing Review, 2019 - mfr.edp-open.org
Producers of machined components and manufactured goods are continually challenged to
reduce cost, improve quality, and minimize setup times in order to remain competitive …

Surface roughness analysis for economical feasibility study of coated ceramic tool in hard turning operation

A Panda, SR Das, D Dhupal - Process Integration and Optimization for …, 2017 - Springer
The paper addresses the assessment, modeling, and optimization study of surface
roughness in finish dry hard turning (FDHT) of AISI 4340 steel with coated ceramic tool by …

Machinability investigation of cryogenically treated hardened AISI 4140 alloy steel using CBN insert under sustainable finish dry hard turning

M Rafighi, M Özdemir, A Das, SR Das - Surface Review and Letters, 2022 - World Scientific
Cryogenic treatments have been applied to enhance both wear and abrasion resistance for
the cutting inserts. Therefore, many investigations focused on the shallow and deep …

Validation and optimization of cutting parameters for Ti-6Al-4V turning operation using DEFORM 3D simulations and Taguchi method

JO Obiko, FM Mwema, MO Bodunrin - Manufacturing Review, 2021 - mfr.edp-open.org
In this study, we show that optimising cutting forces as a machining response gave the most
favourable conditions for turning of Ti-6Al-4V alloy. Using a combination of computational …