Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

Role of porosity defects in metal 3D printing: Formation mechanisms, impacts on properties and mitigation strategies

S Wang, J Ning, L Zhu, Z Yang, W Yan, Y Dun, P Xue… - Materials Today, 2022 - Elsevier
Abstract Metal 3D printing (3DP), a state-of-the-art manufacturing technology that brings the
potential to fabricate complex structures at low cost and reduced energy consumption, has …

Machine learning–aided real-time detection of keyhole pore generation in laser powder bed fusion

Z Ren, L Gao, SJ Clark, K Fezzaa, P Shevchenko… - Science, 2023 - science.org
Porosity defects are currently a major factor that hinders the widespread adoption of laser-
based metal additive manufacturing technologies. One common porosity occurs when an …

In-situ monitoring of sub-surface and internal defects in additive manufacturing: A review

Y AbouelNour, N Gupta - Materials & Design, 2022 - Elsevier
Abstract Additive Manufacturing (AM), or 3D printing, processes depend on a user-defined
set of optimized process parameters to create a component. Monitoring and control of AM …

A review of spatter in laser powder bed fusion additive manufacturing: In situ detection, generation, effects, and countermeasures

Z Li, H Li, J Yin, Y Li, Z Nie, X Li, D You, K Guan… - Micromachines, 2022 - mdpi.com
Spatter is an inherent, unpreventable, and undesired phenomenon in laser powder bed
fusion (L-PBF) additive manufacturing. Spatter behavior has an intrinsic correlation with the …

Process monitoring and machine learning for defect detection in laser-based metal additive manufacturing

T Herzog, M Brandt, A Trinchi, A Sola… - Journal of Intelligent …, 2024 - Springer
Over the past several decades, metal Additive Manufacturing (AM) has transitioned from a
rapid prototyping method to a viable manufacturing tool. AM technologies can produce parts …

In situ X-ray imaging of pore formation mechanisms and dynamics in laser powder-blown directed energy deposition additive manufacturing

SJ Wolff, H Wang, B Gould, N Parab, Z Wu… - International Journal of …, 2021 - Elsevier
Directed energy deposition (DED) additive manufacturing (AM) is receiving growing
attention in many applications, such as repair, remanufacturing, and fabrication of …

Process modeling in laser powder bed fusion towards defect detection and quality control via machine learning: The state-of-the-art and research challenges

P Wang, Y Yang, NS Moghaddam - Journal of Manufacturing Processes, 2022 - Elsevier
In recent years, machine learning (ML) techniques have been extensively investigated to
strengthen the understanding of the complex process dynamics underlying metal additive …

In-situ experimental and high-fidelity modelling tools to advance understanding of metal additive manufacturing

L Wang, Q Guo, L Chen, W Yan - International Journal of Machine Tools …, 2023 - Elsevier
Metal additive manufacturing has seen extensive research and rapidly growing applications
for its high precision, efficiency, flexibility, etc. However, the appealing advantages are still …

[HTML][HTML] In-situ synchrotron X-ray analysis of metal Additive Manufacturing: Current state, opportunities and challenges

C Ioannidou, HH König, N Semjatov, U Ackelid… - Materials & Design, 2022 - Elsevier
Additive Manufacturing (AM) is becoming an important technology for manufacturing of
metallic materials. Laser-Powder Bed Fusion (L-PBF), Electron beam-Powder Bed Fusion (E …