A review of recent development for the CFD-DEM investigations of non-spherical particles

H Ma, L Zhou, Z Liu, M Chen, X Xia, Y Zhao - Powder Technology, 2022 - Elsevier
The coupling between fluid and granular materials is commonly encountered in nature and
engineering practice. Moreover, the shape of granular materials in practical applications is …

A digital twin hierarchy for metal additive manufacturing

A Phua, CHJ Davies, GW Delaney - Computers in Industry, 2022 - Elsevier
Digital twins present a conceptual framework for product life-cycle monitoring and control
using a simulated replica of the physical system. Since their emergence, they have garnered …

The effect of recoater geometry and speed on granular convection and size segregation in powder bed fusion

A Phua, C Doblin, P Owen, CHJ Davies, GW Delaney - Powder technology, 2021 - Elsevier
In metal additive manufacturing (AM), powder bed fusion technologies such as selective
laser melting and binder jetting rely on the spreading of fine metal powder to build up the …

Particle scale modelling of powder recoating and melt pool dynamics in laser powder bed fusion additive manufacturing: a review

E Li, Z Zhou, L Wang, R Zou, A Yu - Powder Technology, 2022 - Elsevier
Particle scale modelling of the process physics involved in laser powder bed fusion (LPBF)
is a recent research hotspot, and many efforts have been made in the literature. However, a …

Smart recoating: A digital twin framework for optimisation and control of powder spreading in metal additive manufacturing

A Phua, PS Cook, CHJ Davies, GW Delaney - Journal of Manufacturing …, 2023 - Elsevier
We present a new framework for learning novel operational strategies and dynamically
controlling the layering process in metal additive manufacturing. Metal additive …

Modelling and simulation of metal additive manufacturing processes with particle methods: A review

M Afrasiabi, M Bambach - Virtual and Physical Prototyping, 2023 - Taylor & Francis
The critical role that numerical simulation plays in additive manufacturing has stimulated
research on the effectiveness and potential applications of mesh-free, particle-based …

[HTML][HTML] Modelling the influences of powder layer depth and particle morphology on powder bed fusion using a coupled DEM-CFD approach

PS Cook, A Phua, CHJ Davies, GW Delaney - Powder Technology, 2023 - Elsevier
Optimising the quality of metal parts produced by additive manufacturing requires an
understanding of how the powder characteristics impact both layer spreading and the …

Multi-layer thermo-fluid modeling of powder bed fusion (PBF) process

B Fotovvati, K Chou - Journal of Manufacturing Processes, 2022 - Elsevier
In this study, a 3D thermo-fluid computational method has been developed and employed to
simulate the laser powder bed fusion (PBF) process. The particular objective is to …

[HTML][HTML] Powder spreading over realistic laser melted surfaces in metal additive manufacturing

A Phua, PS Cook, CHJ Davies, GW Delaney - Additive Manufacturing …, 2022 - Elsevier
Powder recoating is a key step in metal Additive Manufacturing (AM) processes where
powder is spread across laser processed surfaces to add material for the next layer …

Melt pool dynamics and pores formation in multi-track studies in laser powder bed fusion process

E Li, Z Zhou, L Wang, Q Zheng, R Zou, A Yu - Powder Technology, 2022 - Elsevier
In this work, the multi-physics of interactions between scanning tracks in laser powder bed
fusion (LPBF) is investigated numerically by a CFD-based model. The results show that the …