In-situ experimental and high-fidelity modelling tools to advance understanding of metal additive manufacturing

L Wang, Q Guo, L Chen, W Yan - International Journal of Machine Tools …, 2023 - Elsevier
Metal additive manufacturing has seen extensive research and rapidly growing applications
for its high precision, efficiency, flexibility, etc. However, the appealing advantages are still …

Review on laser directed energy deposited aluminum alloys

TS Liu, P Chen, F Qiu, HY Yang, NTY Jin… - … Journal of Extreme …, 2024 - iopscience.iop.org
Lightweight aluminum (Al) alloys have been widely used in frontier fields like aerospace and
automotive industries, which attracts great interest in additive manufacturing (AM) to process …

[HTML][HTML] Application of gradient severe shot peening as a novel mechanical surface treatment on fatigue behavior of additively manufactured AlSi10Mg

E Maleki, S Bagherifard, AH Astaraee… - Materials Science and …, 2023 - Elsevier
Post-processing methods can be crucial in addressing the associated anomalies of the as-
built state of additively manufactured materials. In this study, for the first time, the effects of …

Superior effects of hybrid laser shock peening and ultrasonic nanocrystalline surface modification on fatigue behavior of additive manufactured AlSi10Mg

E Maleki, S Bagherifard, O Unal, A Jam, S Shao… - Surface and Coatings …, 2023 - Elsevier
The surface texture of metallic parts produced by laser powder bed fusion (L-PBF) in the as-
built condition detrimentally affects their mechanical properties, especially fatigue behavior …

Radial bimetallic structures via wire arc directed energy deposition-based additive manufacturing

L Squires, E Roberts, A Bandyopadhyay - Nature Communications, 2023 - nature.com
Bimetallic wire arc additive manufacturing (AM) has traditionally been limited to depositions
characterized by single planar interfaces. This study demonstrates a more complex radial …

Defect sensitivity and fatigue design: Deterministic and probabilistic aspects in AM metallic materials

X Niu, C He, SP Zhu, P Foti, F Berto, L Wang… - Progress in Materials …, 2024 - Elsevier
Fatigue performance in both traditional and additively manufactured materials is severely
affected by the presence of defects, which deserve special attention to ensure the in-service …

[HTML][HTML] A Bayesian defect-based physics-guided neural network model for probabilistic fatigue endurance limit evaluation

A Tognan, A Patanè, L Laurenti, E Salvati - Computer Methods in Applied …, 2024 - Elsevier
Accurate fatigue assessment of material plagued by defects is of utmost importance to
guarantee safety and service continuity in engineering components. This study shows how …

Influence of powder size on defect generation in laser powder bed fusion of AlSi10Mg alloy

F Chu, E Li, H Shen, Z Chen, Y Li, H Liu, S Min… - Journal of Manufacturing …, 2023 - Elsevier
The particle size distribution (PSD) often changes as powders are cycled for recycled and
different powder batches are used, challenging a critical aspect of quality assurance in the …

[HTML][HTML] Critical damage events of 3D printed AlSi10Mg alloy via in situ synchrotron X-ray tomography

Z Wu, S Wu, JJ Kruzic, Y Hu, H Yu, X Zhang, X Li… - Acta Materialia, 2025 - Elsevier
Fish-scale-like melt pool structures and internal defects are characteristic features in
additively manufactured (AM) metals. These play a critical role in the damage and fracture …

Rotating bending fatigue mechanisms of L-PBF manufactured Ti-6Al-4V alloys using in situ X-ray tomography

Z Wu, Z He, S Wu, X Gao, L Lei, C Liu, B Chen… - International Journal of …, 2023 - Elsevier
Lightweight titanium alloys are being increasingly used in high value structures, but in-depth
knowledge of the rotating bending fatigue (RBF) mechanism remains insufficient, particularly …