Sensor signals for tool-wear monitoring in metal cutting operations—a review of methods

DED Snr - International Journal of Machine Tools and …, 2000 - Elsevier
The state of a cutting tool is an important factor in any metal cutting process as additional
costs in terms of scrapped components, machine tool breakage and unscheduled downtime …

A review of flank wear prediction methods for tool condition monitoring in a turning process

A Siddhpura, R Paurobally - The International Journal of Advanced …, 2013 - Springer
Flank wear is the most commonly observed and unavoidable phenomenon in metal cutting
which is also a major source of economic loss resulting due to material loss and machine …

Advanced data collection and analysis in data-driven manufacturing process

K Xu, Y Li, C Liu, X Liu, X Hao, J Gao… - Chinese Journal of …, 2020 - Springer
The rapidly increasing demand and complexity of manufacturing process potentiates the
usage of manufacturing data with the highest priority to achieve precise analyze and control …

Real time monitoring of the CNC process in a production environment-the data collection & analysis phase

J Downey, D O'Sullivan, M Nejmen, S Bombinski… - Procedia Cirp, 2016 - Elsevier
For many years there has been considerable research from both an academic and industrial
perspective into the monitoring and control of CNC machining processes, and progress has …

Automatic multiple sensor data acquisition system in a real-time production environment

J Downey, S Bombiński, M Nejman, K Jemielniak - Procedia Cirp, 2015 - Elsevier
This paper presents a multiple sensor automatic data acquisition system deployed on a
CNC turning center in a real-time production environment at Schivo Precision, Waterford …

Sensor-based intelligent tool online monitoring technology: Applications and progress

J Huang, G Chen, H Wei, Z Chen… - … Science and Technology, 2024 - iopscience.iop.org
With the continuous development of the aerospace, defense, and military industry, along
with other high-end fields, the complexity of machined parts has gradually increased …

Tool chatter monitoring in turning operations using wavelet analysis of ultrasound waves

JH Lange, NH Abu-Zahra - The International Journal of Advanced …, 2002 - Springer
This paper presents a new method for tool chatter monitoring using the wavelet analysis of
ultrasound waves. Ultrasound waves are pulsed through the cutting tool towards the nose …

An experimental investigation on monitoring of crater wear in turning using ultrasonic technique

D Dinakaran, S Sampathkumar… - International Journal of …, 2009 - Elsevier
Tool life prediction and tool change strategies are now based on most conservative
estimates of tool life from past tool wear data. Hence usually tools are underutilized. In an …

Gradual wear monitoring of turning inserts using wavelet analysis of ultrasound waves

NH Abu-Zahra, G Yu - International Journal of Machine Tools and …, 2003 - Elsevier
Discrete wavelet transforms of ultrasound waves is used to measure the gradual wear of
carbide inserts during turning operations. Ultrasound waves, propagating at a nominal …

Analytical model for tool wear monitoring in turning operations using ultrasound waves

NH Abu-Zahra, G Yu - International Journal of Machine Tools and …, 2000 - Elsevier
This paper presents an analytical model to monitor the gradual wear of cutting tools, on-line,
during turning operations using ultrasound waves. Ultrasound waves at a frequency of 10 …