[HTML][HTML] Advancement of extreme environment additively manufactured alloys for next generation space propulsion applications

P Gradl, OR Mireles, C Katsarelis, TM Smith, J Sowards… - Acta Astronautica, 2023 - Elsevier
Abstract The National Aeronautics and Space Administration (NASA) has been involved in
the development and maturation of metal additive manufacturing (AM) for space applications …

XRD-Based Residual Stress Measurement of Cold Sprayed Ni Coating

LG Wilson, DL Ellis, EJ Young-Dohe… - Journal of Materials …, 2024 - Springer
A GRCop-42 cylinder was produced by North American Manufacturing Pros using laser
powder bed fusion to measure the residual stress at a bimetallic joint with NASA HR-1. Pure …

Effect of post-deposition heat treatment on microstructure and mechanical properties of NASA HR-1 cold spray coatings

S Tirukandyur, VAS Kandadai, M Ellingsen… - Surface and Coatings …, 2024 - Elsevier
The primary goal of this work was to examine the impact of heat treatment on the evolution of
microstructure and mechanical properties of NASA HR-1 cold spray coatings. Coatings were …

Effect of Surface Finish and Temperature on Low Cycle Fatigue Behavior of GRCop‐42

G Demeneghi, P Gradl, A Diaz… - Fatigue & Fracture of …, 2024 - Wiley Online Library
This study investigates the impact of various surface finishes on the low cycle fatigue (LCF)
properties of laser powder bed fusion GRCop‐42. The evaluated surfaces include as‐built …

Development and experimental evaluation of surface enhancement methods for laser powder directed energy deposition microchannels

P Gradl, A Cervone, P Colonna - Virtual and Physical Prototyping, 2024 - Taylor & Francis
ABSTRACT This research evaluates Laser Powder Directed Energy Deposition (LP-DED)
for producing fine feature internal microchannels. This study is focused on enhancing and …

Development of Laser Powder Bed Fusion NASA HR-2 for Hydrogen Sensitive Liquid Rocket Engine Applications

PS Chen, BL Rupp, CC Katsarelis… - AIAA SCITECH 2025 …, 2025 - arc.aiaa.org
The National Aeronautics and Space Administration (NASA) has been involved in the
development and maturation of metal additive manufacturing (AM) for space applications …

Effects of Strain Rate and Surface Finish on Tensile Properties in High Pressure Hydrogen—A Case Study for LP-DED NASA HR-1

PS Chen, MD Fullen, MC Watwood, BL Rupp… - 2023 - ntrs.nasa.gov
NASA has advanced NASA HR-1 as a solution for liquid rocket engine components that
operate in hydrogen rich environments using various AM techniques. The NASA HR-1 for …