Recent advances and challenges associated with thin film coatings of cutting tools: a critical review

A Aditharajan, N Radhika, B Saleh - Transactions of the IMF, 2023 - Taylor & Francis
Metal cutting is a necessary operation in any production industry. Rapid production has
become a necessity as a result of recent trends in high-speed machining and automation …

Cutting tools characteristics and coating depositions for hard part turning of AISI 4340 martensitic steel: A review study

R Bag, A Panda, AK Sahoo, R Kumar - Materials Today: Proceedings, 2020 - Elsevier
With the introduction of novel super cutting hard tool materials the innovative hard part
turning process has cogently replaced by conventional grinding operations. Coatings have a …

An integrative approach to coating/carbide substrate design of CVD and PVD coated cutting tools during the machining of austenitic stainless steel

Q He, JM Paiva, J Kohlscheen, BD Beake… - Ceramics …, 2020 - Elsevier
Machining of hard to cut materials such as austenitic stainless steel presents a challenge
due the thermo-mechanical properties of this material, which contribute to intensive buildup …

Comparative performance analysis of cemented carbide, TiN, TiAlN, and PCD coated inserts in dry machining of Al 2024 alloy

GM Uddin, FM Joyia, M Ghufran, SA Khan… - … International Journal of …, 2021 - Springer
Dry machining of aluminum (Al) 2024 alloy has been performed with four different cutting
inserts (cemented carbide, titanium nitride (TiN) coated, titanium aluminum nitride (TiAlN) …

Comparative study of PVD and CVD cutting tools performance in milling of duplex stainless steel

RP Martinho, FJG Silva, C Martins, H Lopes - The International Journal of …, 2019 - Springer
The machining process evolution has been accompanied by the improvement of tool
performance, being this mainly due to the development of thin coatings, mono and multi …

Analysis of the performance of PVD AlTiN coating with five different Al/Ti ratios during the high-speed turning of stainless steel 304 under dry and wet cooling …

Q He, JM DePaiva, J Kohlscheen, SC Veldhuis - Wear, 2022 - Elsevier
High-speed machining of austenitic stainless steel normally causes significant tool damage
and generates reduced tool life. In this paper, five AlTiN PVD coatings with different Al/Ti …

A novel method of assessing and predicting coated cutting tool wear during Inconel DA 718 turning

S Capasso, JM Paiva, EL Junior, L Settineri… - Wear, 2019 - Elsevier
This work investigates the wear characteristics of two different coating systems deposited on
cemented carbide tools and used in the finish turning of an Inconel DA718 aerospace alloy …

Experimental study on the brush tool–assisted shear-thickening polishing of cemented carbide insert

B Lyu, M Ke, L Fu, S Duan, Q Shao, Y Zhou… - The International Journal …, 2021 - Springer
To obtain uniform surface roughness of the complex cutting edge of the cemented carbide
insert in the polishing process, a novel method, brush tool–assisted shear-thickening …

A study of mechanical and tribological properties as well as wear performance of a multifunctional bilayer AlTiN PVD coating during the ultra-high-speed turning of …

Q He, JM DePaiva, J Kohlscheen… - Surface and Coatings …, 2021 - Elsevier
In this study, a novel bi-layer AlTiN PVD coating was deposited on a tungsten carbide
substrate. The bi-layer coating, with a total thickness of 3.5 μm consists of a 1.0 μm Al 60 Ti …

Tribological characterization of PVD TiSiN/AlCrN coating: A comprehensive study on thermal effect

CBG Pereira, Q He, P Soares, MS Meruvia… - Materials …, 2023 - Elsevier
PVD-coated tools are used mainly in metal-cutting operations. During the machining
processes, the tool's temperature can rise to 1000° C. For this reason, it is important to …