Experimental and numerical investigations on molten metal atomization techniques–A critical review

S Mandal, A Sadeghianjahromi, CC Wang - Advanced Powder Technology, 2022 - Elsevier
Metal powders are highly practical in many applications such as solders, 3D printing, dental
activities, etc. Atomization of molten metals and alloys is one of the common mechanisms for …

[HTML][HTML] Breakup process modeling and production of FeSiAl magnetic powders by close-coupled gas atomization

P Wang, J Liu, Y Dong, Z Zhu, J Pang… - Journal of Materials …, 2023 - Elsevier
Close-coupled gas atomization is extensively used in the industrial production of alloy
powders due to the advantages of high efficiency, low cost and excellent powder properties …

Numerical simulation of high-pressure gas atomization of two-phase flow: Effect of gas pressure on droplet size distribution

KH Arachchilage, M Haghshenas, S Park… - Advanced Powder …, 2019 - Elsevier
This paper deals with the physics of high-pressure gas atomization in metal powder
production. To gain understanding of the effect of gas pressure on droplet size distribution, a …

Characteristics of 7055Al alloy powders manufactured by gas-solid two-phase atomization: A comparison with gas atomization process

C Si, X Tang, X Zhang, J Wang, W Wu - Materials & Design, 2017 - Elsevier
In this paper, the principle of gas-solid two-phase atomization methodology for metal powder
is demonstrated. A cost-effective production technology for high-quality metal powder was …

[HTML][HTML] Investigation on close-coupled gas atomization for Fe-based amorphous powder production via simulation and industrial trials: Part I. Melt breakup behaviors …

J Liu, P Wang, Y Dong, H Zhao, J Pang… - Journal of Materials …, 2023 - Elsevier
The primary atomization process is simulated by Volume of Fluid (VOF) model and dynamic
adaptive mesh method. The influence of melt mass flow rate and atomization pressure on …

Swirling supersonic gas flow in an EIGA atomizer for metal powder production: Numerical investigation and experimental validation

B Qaddah, P Chapelle, JP Bellot, J Jourdan… - Journal of Materials …, 2023 - Elsevier
This paper is concerned with the modeling of the Electrode Induction Melting Gas
Atomization (EIGA) process. This process employs a swirling supersonic inert gas jet to …

Impact mechanism of gas temperature in metal powder production via gas atomization

P Wang, J Li, X Wang, BR Du, SY Shen, XY Ge… - Chinese …, 2021 - iopscience.iop.org
This paper aims at studying the influence mechanism of gas temperatures (300 K, 400 K,
500 K, and 600 K) on gas atomization by simulating the integral atomization process of the …

Simulation and experiment investigations on fabrication of Fe-based amorphous powders by a novel atomization process equipped with assisted gas nozzles

J Liu, Y Dong, P Wang, H Zhao, J Pang, X Li… - Journal of Iron and Steel …, 2023 - Springer
Based on computational fluid dynamics method, the effect of atomization gas pressure on
the atomization efficiency of Laval nozzle was studied, and then a discrete phase model was …

Ladle nozzle clogging in vacuum induction melting gas atomization: influence of the melt viscosity

J Wang, M Xia, J Wu, C Ge - Metallurgical and Materials Transactions B, 2022 - Springer
During the production of fine metal powder using vacuum induction melting gas atomization
(VIGA) technology, the problem of nozzle clogging is often encountered. The viscosity of …

Numerical simulations of molten breakup behaviors of a de laval-type nozzle, and the effects of atomization parameters on particle size distribution

L Xu, X Zhou, J Li, Y Hu, H Qi, W Wen, K Du, Y Ma… - Processes, 2020 - mdpi.com
In this work, an atomizer with a de Laval-type nozzle is designed and studied by commercial
computational fluid dynamics (CFD) software, and the secondary breakup process during …