Height consistency compensation in laser-directed energy deposition of thin-walled parts

J Ning, Y Zhao, L Zhu, C Yang, M Yu, Z Yang… - International Journal of …, 2024 - Elsevier
Geometric defects, especially for the abnormal height variability of the layers, tend to occur
in the laser-directed energy deposition (LDED) forming of thin-walled parts, which can …

Thermo-mechanical analysis of functionally graded nickel/titanium alloys under different process parameters of directed energy deposition

ZJ Li, P Xiao, HL Dai, WF Luo, C Du, ZF Tong - Thin-Walled Structures, 2023 - Elsevier
The build-up of residual stress and porosity plays an important role in the mechanical
properties of as-built parts during directed energy deposition (DED). However, the thermo …

Efficient residual stress mitigation in additively manufactured 18Ni300 maraging steel

Z Shan, MS Pham, MT Tran, JS An, SK Hwang… - International Journal of …, 2024 - Elsevier
This study explored an effective post-heat treatment (PHT) strategy for achieving optimal
residual stress relief in 18Ni300 maraging steel. The primary focus was to investigate and …

A review of constitutive models used in macroscale finite element analysis of additive manufacturing and post-processing of additively manufactured components

L Isidore Besong, J Buhl - Virtual and Physical Prototyping, 2024 - Taylor & Francis
The development of fast and reliable finite element (FE) simulation codes has increased the
relevance of FE simulations in predicting the outcomes of additive manufacturing (AM) …

Gas-particle-heat dynamic coupling simulation in directed energy deposition

L Zhang, J Chen, X Gao, F Niu, Z Zhang - International Journal of …, 2024 - Elsevier
Powder flow can affect the temperature variations in directed energy deposition (DED).
However, the direct coupling mechanism remains unknown. To solve this problem, the heat …

Conforming mesh modeling of multi-physics effect on residual stress in multi-layer powder bed fusion process

MN Kishore, D Qian, M Soshi, W Li - Journal of Manufacturing Processes, 2024 - Elsevier
The current research aims to predict the residual stress accumulation and evolution in the
powder bed fusion processed multi-layer thin wall structures through a conforming mesh …

Comprehensive study of the cold-temperature directed energy deposition: Multi-physics modelling and experimental validation

MN Kishore, D Qian, H Lu, W Li - Journal of Manufacturing Processes, 2024 - Elsevier
Currently almost all the directed energy deposition (DED) processes are performed under
ideal lab conditions with the room temperature close to 20° C. By contrast, the cold …

[HTML][HTML] Advanced deep operator networks to predict multiphysics solution fields in materials processing and additive manufacturing

S Kushwaha, J Park, S Koric, J He, I Jasiuk… - Additive …, 2024 - Elsevier
Unlike classical artificial neural networks, which require retraining for each new set of
parametric inputs, the Deep Operator Network (DeepONet), a lately introduced deep …

Iterative Stress Reconstruction Algorithm to Estimate Three-Dimensional Residual Stress Fields in Manufactured Components

R Mathews, A Malik… - Journal of …, 2024 - asmedigitalcollection.asme.org
Residual stress (RS) significantly impacts the mechanical performance of components.
Measurement of RS often provides incomplete data in terms of components of stress and …

A finite volume–based thermo-fluid-mechanical model of the LPBF process

X Yang, B Li, Y Li, B Yang, K Zhou - International Journal of Mechanical …, 2024 - Elsevier
The multi-physics coupling feature of the laser powder bed fusion (LPBF) process poses
great challenges to numerical models regarding computational fidelity and efficiency. This …