Additive manufacturing of nickel-based superalloys: A state-of-the-art review on process-structure-defect-property relationship

A Mostafaei, R Ghiaasiaan, IT Ho, S Strayer… - Progress in Materials …, 2023 - Elsevier
Fusion-based additive manufacturing (AM) has significantly grown to fabricate Nickel-based
superalloys with design freedom across multiple length scales. Several phenomena such as …

In-situ experimental and high-fidelity modelling tools to advance understanding of metal additive manufacturing

L Wang, Q Guo, L Chen, W Yan - International Journal of Machine Tools …, 2023 - Elsevier
Metal additive manufacturing has seen extensive research and rapidly growing applications
for its high precision, efficiency, flexibility, etc. However, the appealing advantages are still …

Solidification modes during additive manufacturing of steel revealed by high-speed X-ray diffraction

HH König, NH Pettersson, A Durga, S Van Petegem… - Acta Materialia, 2023 - Elsevier
Solidification during fusion-based additive manufacturing (AM) is characterized by high
solidification velocities and large thermal gradients, two factors that control the solidification …

[HTML][HTML] In-situ synchrotron X-ray analysis of metal Additive Manufacturing: Current state, opportunities and challenges

C Ioannidou, HH König, N Semjatov, U Ackelid… - Materials & Design, 2022 - Elsevier
Additive Manufacturing (AM) is becoming an important technology for manufacturing of
metallic materials. Laser-Powder Bed Fusion (L-PBF), Electron beam-Powder Bed Fusion (E …

[HTML][HTML] In situ monitoring the effects of Ti6Al4V powder oxidation during laser powder bed fusion additive manufacturing

G Soundarapandiyan, CLA Leung, C Johnston… - International Journal of …, 2023 - Elsevier
Making laser powder bed fusion (L-PBF) additive manufacturing process sustainable
requires effective powder recycling. Recycling of Ti6Al4V powder in L-PBF can lead to …

[HTML][HTML] In-process and post-process strategies for part quality assessment in metal powder bed fusion: A review

C Chua, Y Liu, RJ Williams, CK Chua… - Journal of Manufacturing …, 2024 - Elsevier
An increasing number of metal components processed by additive manufacturing (AM) are
now being used in industrial applications. However, in the most demanding applications …

[HTML][HTML] In situ X-ray imaging of hot cracking and porosity during LPBF of Al-2139 with TiB2 additions and varied process parameters

DT Rees, CLA Leung, J Elambasseril, S Marussi… - Materials & Design, 2023 - Elsevier
Laser powder bed fusion (LPBF) additive manufacturing of 2XXX series Al alloys could be
used for low volume specialist aerospace components, however, such alloys exhibit hot …

Role of alloy composition on micro-cracking mechanisms in additively manufactured Ni-based superalloys

A Chakraborty, W Muhammad, JP Masse… - Acta Materialia, 2023 - Elsevier
Inherent micro-cracking mechanisms in two contrasting high-gamma-prime (high-γ') Ni-
based superalloys processed by laser powder bed fusion (LPBF) were investigated. RENÉ …

[HTML][HTML] In situ correlative observation of humping-induced cracking in directed energy deposition of nickel-based superalloys

TG Fleming, DT Rees, S Marussi, T Connolley… - Additive …, 2023 - Elsevier
Directed energy deposition (DED) is a promising additive manufacturing technique for
repair; however, DED is prone to surface waviness (humping) in thin-walled sections, which …

A single-sensor multi-scale quality monitoring methodology for laser-directed energy deposition: Example with height instability and porosity monitoring in additive …

B Li, Y Zhang, Y Lei, H Wei, C Chen, F Liu, P Zhao… - Additive …, 2024 - Elsevier
Abstract Laser Additive Manufacturing (LAM) faces various technical challenges,
encompassing issues with dimensional accuracy, mechanical properties, and processing …