Progress update on failure mechanisms of advanced thermal barrier coatings: A review

V Kumar, K Balasubramanian - Progress in Organic Coatings, 2016 - Elsevier
Thermal barrier coatings (TBCs) have proved to be a key technology in thermal stability and
their use to achieve surface temperature reduction of the underlying super alloys surpass all …

Processing and design methodologies for advanced and novel thermal barrier coatings for engineering applications

V Kumar, B Kandasubramanian - Particuology, 2016 - Elsevier
Thermal barrier coating is a crucial thermal insulation technology that enables the
underlying substrate to operate near or above its melting temperature. Such coatings bolster …

Finite element simulation of residual stress and failure mechanism in plasma sprayed thermal barrier coatings using actual microstructure as the representative …

N Nayebpashaee, SH Seyedein, MR Aboutalebi… - Surface and Coatings …, 2016 - Elsevier
The residual stress and failure mode of thermal barrier coating (TBC) containing metallic
bond coat (BC) and ceramic top coat (TC) with and without thermally grown oxide (TGO) …

[HTML][HTML] Tailoring columnar microstructure of axial suspension plasma sprayed TBCs for superior thermal shock performance

A Ganvir, S Joshi, N Markocsan, R Vassen - Materials & Design, 2018 - Elsevier
This paper investigates the thermal shock behavior of thermal barrier coatings (TBCs)
produced by axial suspension plasma spraying (ASPS). TBCs with different columnar …

Thermo-mechanical stress analysis of thermal barrier coating system considering thickness and roughness effects

A Moridi, M Azadi, GH Farrahi - Surface and Coatings Technology, 2014 - Elsevier
Cast aluminium–silicon alloy, A356. 0, is widely used in automotive and aerospace
industries because of its outstanding mechanical, physical, and casting properties. Thermal …

Crack propagation modeling on the interfaces of thermal barrier coating system with different thickness of the oxide layer and different interface morphologies

M Ranjbar-Far, J Absi, G Mariaux, DS Smith - Materials & Design, 2011 - Elsevier
A finite element model (FEM) is developed to simulate the crack development in a typical
plasma sprayed thermal barrier coatings system in consequence of the stresses induced by …

Numerical stress analysis of the TBC-film cooling system under operating conditions considering the effects of thermal gradient and TGO growth

J Jiang, L Jiang, Z Cai, W Wang, X Zhao, Y Liu… - Surface and Coatings …, 2019 - Elsevier
Strength assessment of the thermal barrier coating (TBC)-film cooling system plays a
significant role in the safety design of gas turbine blades. In this work, a numerical study of …

Influence of non-uniform feature of thermally grown oxide thickness on the local stress state and cracking behavior in TBC

ZY Wei, Y Liu, B Cheng, A Tahir - Surface and Coatings Technology, 2022 - Elsevier
The growth of thermally grown oxide (TGO) at high temperatures is the main reason for
inducing the cracking near the YSZ/bond coat interface in the thermal barrier coating (TBC) …

Dynamic multi-crack evolution and coupling TBC failure together induced by continuous TGO growth and ceramic sintering

ZY Wei, HN Cai, SD Zhao, GR Li, WW Zhang… - Ceramics …, 2022 - Elsevier
The thickening of oxide scale and ceramic sintering are the key factors leading to crack
propagation and spallation of thermal barrier coatings (TBCs) during service. In this work, a …

Thermal cycling performance of GYbZ/YSZ thermal barrier coatings with different microstructures based on finite element simulation

C Jiang, W Hao, C Liu, D Shi, W Song - Journal of Alloys and Compounds, 2025 - Elsevier
Abstract Three (Gd 0.9 Yb 0.1) 2 Zr 2 O 7/YSZ double ceramic layer (DCL) thermal barrier
coatings (TBCs) with different microstructures were manufactured by electron-beam physical …