The state of the art for numerical simulations of the effect of the microstructure and its evolution in the metal-cutting processes

H Liu, X Xu, J Zhang, Z Liu, Y He, W Zhao… - International Journal of …, 2022 - Elsevier
Microstructure features directly reflect mechanical responses during material deformation
and can influence the surface integrity of machined components, which is of great interest to …

Advances in material and friction data for modelling of metal machining

SN Melkote, W Grzesik, J Outeiro, J Rech, V Schulze… - Cirp Annals, 2017 - Elsevier
This paper reviews recent advances in constitutive and friction data and models for
simulation of metal machining. Phenomenological and physically-based constitutive models …

Multiscale simulation of grain refinement induced by dynamic recrystallization of Ti6Al4V alloy during high speed machining

X Xu, J Zhang, J Outeiro, B Xu, W Zhao - Journal of Materials Processing …, 2020 - Elsevier
During high speed machining (HSM), the strong thermal-mechanical coupling can lead to
the microstructure evolution in the deformation zone of workpiece. Grain refinement may …

A comprehensive review of finite element modeling of orthogonal machining process: chip formation and surface integrity predictions

M Sadeghifar, R Sedaghati, W Jomaa… - The International Journal …, 2018 - Springer
Finite Element (FE) modeling of machining processes has received growing attention over
the last two decades. Since machining processes operate at severe deformation conditions …

A modified constitutive model coupled with microstructure evolution incremental model for machining of titanium alloy Ti–6Al–4V

G Liu, D Zhang, C Yao - Journal of Materials Processing Technology, 2021 - Elsevier
The altered microstructure during machining process had an inverse influence on materials
behavior, machining forces and surface integrity. Thus, a constitutive model which builds the …

A theoretical and deep learning hybrid model for predicting surface roughness of diamond-turned polycrystalline materials

C He, J Yan, S Wang, S Zhang, G Chen… - International Journal of …, 2023 - iopscience.iop.org
Polycrystalline materials are extensively employed in industry. Its surface roughness
significantly affects the working performance. Material defects, particularly grain boundaries …

A physically based constitutive model for simulation of segmented chip formation in orthogonal cutting of commercially pure titanium

SN Melkote, R Liu, P Fernandez-Zelaia, T Marusich - Cirp Annals, 2015 - Elsevier
The accuracy of cutting simulations depends on the knowledge of micro-scale physics
included in the constitutive and microstructure evolution models of the cutting process. This …

Modelling and analysis of the specific cutting energy for ultra-precision diamond cutting of Ti6Al4V alloy

Z Sun, S Wang, S To, S Xu, G Guo - Journal of Manufacturing Processes, 2023 - Elsevier
Ultra-precision diamond cutting (UPDC) is a promising method for fabricating precision parts
of titanium alloys. Although energy consumption models have been proposed for …

[HTML][HTML] Development of a material model for predicting extreme deformation and grain refinement during cold spraying

Q Wang, N Ma, M Takahashi, X Luo, C Li - Acta Materialia, 2020 - Elsevier
Fusion-based additive manufacturing techniques such as selective laser melting, electron
beam freeform fabrication cause solidification problems such as grain coarseness and high …

Finite element simulation-based predictive regression modeling and optimum solution for grain size in machining of Ti6Al4V alloy: Influence of tool geometry and …

M Sadeghifar, M Javidikia, V Songmene… - … Modelling Practice and …, 2020 - Elsevier
The present research study was aimed at studying the impact of machining parameters on
grain size alterations in machining of Ti6Al4V alloy using finite element analysis (FEA) …