A review on prediction of casting defects in steel ingots: from macrosegregation to multi-defect model

J Li, X Xu, N Ren, M Xia, J Li - Journal of Iron and Steel Research …, 2022 - Springer
Due to the nature of the solute redistribution, the reduction in the solidification rate with time
in a square root relationship, and the multiphase melt flow during the solidification, casting …

[HTML][HTML] Modeling of the as-cast structure and macrosegregation in the continuous casting of a steel billet: Effect of M-EMS

Z Zhang, M Wu, H Zhang, S Hahn, F Wimmer… - Journal of materials …, 2022 - Elsevier
Mold electromagnetic stirring (M-EMS) has been introduced into the continuous casting of
steel billets to promote the formation of a central equiaxed zone; however, the formation …

[HTML][HTML] Dendrite fragmentation mechanism under forced convection condition by rotating magnetic field during unidirectional solidification of AlSi7 alloy

H Zhang, M Wu, CMG Rodrigues, A Ludwig… - Acta Materialia, 2022 - Elsevier
Forced convection and its effect on the microstructure evolution of an Al-7wt.% Si alloy
during unidirectional solidification were studied experimentally. Under natural convection …

[HTML][HTML] Effect of forced convection on the formation of the as-cast structure and macrosegregation of Sn-10wt.% Pb alloy: A numerical study

Z Zhang, M Wu, H Zhang, A Ludwig… - International journal of heat …, 2023 - Elsevier
A series of solidification benchmark experiments based on Sn-10wt.% Pb alloy were
performed at the SIMAP Laboratory in Grenoble, France (Hachani et al., 2015) to study the …

Modelling freckles and spurious grain formation in directionally solidified superalloy castings

H Zhang, Y Zhao, W Xiong, D Ma, A Ludwig… - Communications …, 2024 - nature.com
Segregation channels with misoriented spurious grains, known as freckles, are an
unacceptable casting defect in superalloy turbine blades. A digital-twin method to predict …

Solidification Principle in Large Vertical Steel Casting Under the EMS Effect

Z Zhang, M Wu, H Zhang, S Hahn, F Wimmer… - … Materials Transactions B, 2023 - Springer
The surging demand for large high-quality rotor shafts or similar steel components in heavy
industries (energy sector) poses new challenges to steelmakers. Based on the experience of …

[HTML][HTML] Validation of a capillary-driven fragmentation model during mixed columnar-equiaxed solidification with melt convection and grain transport

CMG Rodrigues, M Wu, H Zhang, A Ludwig… - Materialia, 2022 - Elsevier
A mixed columnar-equiaxed solidification model was recently extended to capture the
capillary-driven fragmentation phenomenon, which was considered the only mechanism for …

Modelling the fluid flow, solidification and segregation behavior in electromagnetic DC casting of magnesium alloy

W Duan, Y Yang, W Liu, Z Zhang, J Cui - Simulation Modelling Practice …, 2022 - Elsevier
Making clear the metallurgical transport behaviors during direct chill (DC) casting is of great
significance to control the solidified structure and reduce the casting defects, but it still …

Study on the positive segregation in columnar-to-equiaxed transition zone

Y Wang, L Zhang - Metallurgical Research & Technology, 2023 - metallurgical-research.org
Laboratory experiments of steel ingots under three cooling modes and industrial trials of
continuous casting (CC) blooms and billets were conducted, respectively. Corresponding …

Volume-averaged modeling of multiphase solidification with equiaxed crystal sedimentation in a steel ingot

X Zhu, S Cao, R Guan, J Yang, Z Ning, X Ai, S Li… - China Foundry, 2024 - Springer
Macrosegregation is a critical factor that limits the mechanical properties of materials. The
impact of equiaxed crystal sedimentation on macrosegregation has been extensively …