Additive manufacturing of nickel-based superalloys: A state-of-the-art review on process-structure-defect-property relationship

A Mostafaei, R Ghiaasiaan, IT Ho, S Strayer… - Progress in Materials …, 2023 - Elsevier
Fusion-based additive manufacturing (AM) has significantly grown to fabricate Nickel-based
superalloys with design freedom across multiple length scales. Several phenomena such as …

[HTML][HTML] Properties and applications of additively manufactured metallic cellular materials: A review

A Du Plessis, N Razavi, M Benedetti, S Murchio… - Progress in Materials …, 2022 - Elsevier
Additive manufacturing (AM) refers to a collection of manufacturing methods involving the
incremental addition of material to build a part directly in its final or near-final geometry …

[HTML][HTML] Architected cellular materials: A review on their mechanical properties towards fatigue-tolerant design and fabrication

M Benedetti, A Du Plessis, RO Ritchie… - Materials Science and …, 2021 - Elsevier
Additive manufacturing of industrially-relevant high-performance parts and products is today
a reality, especially for metal additive manufacturing technologies. The design complexity …

Defects in additive manufactured metals and their effect on fatigue performance: A state-of-the-art review

N Sanaei, A Fatemi - Progress in Materials Science, 2021 - Elsevier
Additive manufacturing (AM) is emerging as an alternative to conventional subtractive
manufacturing methods with the goal to deliver unique and complex net or near-net shaped …

Defect tolerant fatigue assessment of AM materials: Size effect and probabilistic prospects

X Niu, SP Zhu, JC He, D Liao, JAFO Correia… - International Journal of …, 2022 - Elsevier
Despite the significant advantages such as rapid prototyping of complex structures,
engineering application of Additive Manufacturing (AM) technique has been limited due to …

Selective laser melting of Ti6Al4V alloy: Process parameters, defects and post-treatments

AK Singla, M Banerjee, A Sharma, J Singh… - Journal of Manufacturing …, 2021 - Elsevier
Selective laser melting (SLM) has received huge attention recently by the research
community due to feasibility of realization of tailored intricate metallic structures having …

A machine-learning fatigue life prediction approach of additively manufactured metals

H Bao, S Wu, Z Wu, G Kang, X Peng… - Engineering Fracture …, 2021 - Elsevier
The defects retained during laser powder bed fusion determine the poor fatigue
performance and pronounced lifetime scatter of the fabricated metallic components. In this …

[HTML][HTML] Multiaxial fatigue of additively manufactured metallic components: A review of the failure mechanisms and fatigue life prediction methodologies

P Foti, N Razavi, A Fatemi, F Berto - Progress in Materials Science, 2023 - Elsevier
Additive manufacturing techniques offer significant advantages over conventional
manufacturing methods. These include the possibility of realizing highly customized …

Fatigue of additive manufactured Ti-6Al-4V, Part II: The relationship between microstructure, material cyclic properties, and component performance

R Molaei, A Fatemi, N Sanaei, J Pegues… - International Journal of …, 2020 - Elsevier
Part I of these two-part paper series focused on the process and structure relationships,
effect of powder feedstock, fabrication parameters, and post fabrication treatments on the …

Defect characteristics and analysis of their variability in metal L-PBF additive manufacturing

N Sanaei, A Fatemi, N Phan - Materials & Design, 2019 - Elsevier
Additive manufacturing (AM) has provided an opportunity for fabricating complex parts.
Fabricating these parts without defects is currently a challenge. Therefore, understanding …