Numerical prediction of various defects and their formation mechanism during friction stir welding using coupled Eulerian-Lagrangian technique

AK Choudhary, R Jain - Mechanics of Advanced Materials and …, 2023 - Taylor & Francis
Defective weld significantly hampers the quality of the weld and selection of optimum
process parameter which produces defect-free weld is an experimental tedious task. A …

Enhancement of mechanical and microstructural properties of friction stir welded AA2024 by eccentric square tool pin

AK Choudhary, PJ Teja, R Jain - Materials Chemistry and Physics, 2024 - Elsevier
Grain size significantly affects joint strength and mechanical properties after friction stir
welding (FSW). The tool pin shape/feature is an important factor influencing weld quality and …

Microstructural characterization and mechanical performance of AZ91 magnesium alloy processed by friction stir processing using novel tool designs

KJ Sandeep, AK Choudhary, RJ Immanuel - Journal of Materials …, 2024 - Springer
Moderate strength and poor ductility of AZ91 Mg alloy are some of the primary concerns that
impede its engineering application. In the present research work, an attempt is made to …

Influence of stir zone temperature and axial force on defect formation and their effect on weld efficiency during friction stir welding of AA1100: A simulation and …

AK Choudhary, R Jain - Materials Today Communications, 2023 - Elsevier
Achieving good weld quality is of prime objective of every industry. Therefore, it is essential
to understand the underlying mechanism of defect formation and its impact on weld quality …

[HTML][HTML] Effect of process parameters on weld geometry and mechanical properties in friction stir welding of AA2024 and AA7075 alloys

C Rathinasuriyan, M Puviyarasan, R Sankar… - Journal of Alloys and …, 2024 - Elsevier
FSW joints are promising because they have a minimal heat input in welding and can limit
the amount of intermetallic compound formation in dissimilar metals. Solid-state welding …

Numerical simulation of material flow and defect formation during FSW to predict weld failure location

AK Choudhary, R Jain - Proceedings of the Institution of …, 2024 - journals.sagepub.com
Predicting the failure location of welded specimens is of importance for various industrial
applications. In friction stir welding, material flow and eventually defect have an effect on the …

Investigating the friction stir additively manufactured AA2024 build and the influence of material flow in enhancing the inter-surface bonding

PJ Teja, R Jain - Journal of Materials Processing Technology, 2024 - Elsevier
Abstract Friction Stir Additive Manufacturing (FSAM) is a solid-state joining process that
operates below the material's melting point, avoiding the drawbacks of fusion-based …

SPIF of micro-FSWed dissimilar AlMgSi alloy: formability analysis

PJ Teja, Shubham, R Jain… - Materials and …, 2024 - Taylor & Francis
Tailor-welded blanks (TWB) facilitate strategic material placement, ensuring desired
materials are positioned appropriately, while single-point incremental forming (SPIF) …

Improvement of the Mechanical Properties of the Diffusion-Bonded 2024 Aluminum Alloy through Post-Weld Heat Treatments

MT Chiang, KY Chiu, PC Wu, SY Chang, YK Sun… - Metals, 2022 - mdpi.com
In this study, 2024 aluminum alloy was diffusion bonded to identify the effect of the bonding
temperature, applied pressure, and heating time on the microstructure, hardness, and …

Numerical prediction of defect formation in friction stir welding using coupled Eulerian Lagrangian technique

AK Choudhary, R Jain - Advances in Simulation, Product Design and …, 2022 - Springer
A three-dimensional coupled thermomechanical model was generated on coupled Eulerian
Lagrangian method to simulate friction stir welding of AA6061 and predict defect formation …