Additive manufacturing of nickel-based superalloys: A state-of-the-art review on process-structure-defect-property relationship

A Mostafaei, R Ghiaasiaan, IT Ho, S Strayer… - Progress in Materials …, 2023 - Elsevier
Fusion-based additive manufacturing (AM) has significantly grown to fabricate Nickel-based
superalloys with design freedom across multiple length scales. Several phenomena such as …

Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

[HTML][HTML] A review of multi-scale and multi-physics simulations of metal additive manufacturing processes with focus on modeling strategies

M Bayat, W Dong, J Thorborg, AC To, JH Hattel - Additive Manufacturing, 2021 - Elsevier
Numerical simulations have recently shown their potential as a robust, cheap and reliable
tool for predicting the quality of components produced by metal additive manufacturing …

[HTML][HTML] Holistic computational design within additive manufacturing through topology optimization combined with multiphysics multi-scale materials and process …

M Bayat, O Zinovieva, F Ferrari, C Ayas… - Progress in Materials …, 2023 - Elsevier
Additive manufacturing (AM) processes have proven to be a perfect match for topology
optimization (TO), as they are able to realize sophisticated geometries in a unique layer-by …

[HTML][HTML] Review on modeling techniques for powder bed fusion processes based on physical principles

B Soundararajan, D Sofia, D Barletta, M Poletto - Additive Manufacturing, 2021 - Elsevier
Powder bed fusion is one of the most common types of additive manufacturing processes
using granular materials. In this field, improvements in the processing of materials and …

Additive manufacturing of titanium alloys via selective laser melting: fabrication, microstructure, post-processing, performance and prospect

J Lu, L Zhuo - International Journal of Refractory Metals and Hard …, 2023 - Elsevier
Growing maturity of SLM has enabled the use of rapid manufacturing technology on hard-to-
machine Ti alloys. In this review, selective laser melted titanium alloys are reviewed based …

Multiphase mesoscopic simulation of multiple and functionally gradient materials laser powder bed fusion additive manufacturing processes

Z Sun, YH Chueh, L Li - Additive Manufacturing, 2020 - Elsevier
Multiple material laser powder bed fusion (MMLPBF) is a recently developed technology that
broadens the application range of additive manufacturing. Experiencing dissimilar materials …

[HTML][HTML] Part-scale thermo-mechanical modelling of distortions in laser powder bed fusion–analysis of the sequential flash heating method with experimental …

M Bayat, CG Klingaa, S Mohanty, D De Baere… - Additive …, 2020 - Elsevier
Residual stresses and deflections are two major issues in laser-based powder bed fusion (L-
PBF) parts. One of the most efficient and reliable ways for predicting residual stresses and …

Challenges in topology optimization for hybrid additive–subtractive manufacturing: A review

J Liu, J Huang, Y Zheng, S Hou, S Xu, Y Ma… - Computer-Aided …, 2023 - Elsevier
Hybrid additive–subtractive manufacturing (HASM) is a revolutionary technique that
fabricates complex-shaped parts in high precision. One setup to finish complicated …

An adaptive finite element strategy for the numerical simulation of additive manufacturing processes

J Baiges, M Chiumenti, CA Moreira, M Cervera… - Additive …, 2021 - Elsevier
In this work an adaptive Finite Element strategy to deal with the numerical simulation of
Additive Manufacturing (AM) processes is presented. The Selective Laser Melting (SLM) is …