The state of the art for numerical simulations of the effect of the microstructure and its evolution in the metal-cutting processes

H Liu, X Xu, J Zhang, Z Liu, Y He, W Zhao… - International Journal of …, 2022 - Elsevier
Microstructure features directly reflect mechanical responses during material deformation
and can influence the surface integrity of machined components, which is of great interest to …

[HTML][HTML] Conventional and micro scale finite element modeling for metal cutting process: a review

W Le, YUE Caixu, LIU Xianli, LI Ming… - Chinese Journal of …, 2024 - Elsevier
The metal cutting process is accompanied by complex stress field, strain field, temperature
field. The comprehensive effects of process parameters on chip morphology, cutting force …

A new characterisation method for stress, hardness, microstructure, and slip lines using the stored energy field in the cutting deformation zones of workpiece

Z Tang, C Huang, Z Shi, B Li, H Liu, J Niu… - International Journal of …, 2022 - Elsevier
This study attempts to comprehensively characterise the cutting process behaviour based on
the stored energy field in the cutting deformation zones. Studying the cutting mechanism is …

Finishing performance of polyurethane-based flexible tools fabricated using solvent casting and particulate leaching method

M Kumar, AM Sidpara, V Racherla - Journal of Manufacturing Processes, 2023 - Elsevier
Oxygen-free high thermal conductivity (OFHC) copper is a common material for mirrors in
different optical applications. As it is a soft material and easy to scratch, the nanofinishing …

Modeling energy consumption inside cutting deformation zone to predict the stress distributions, temperature and microstructure by micro irreversible entropic …

Z Tang, C Huang, Z Shi, H Liu, Z Chen, B Li… - Journal of Manufacturing …, 2023 - Elsevier
It is important to analyze the process of chip formation by means of the energy consumption
during metal cutting, which is related to the cutting power (or cutting force), the cutting …

Highly efficient fabrication of reentrant microchannels with micro serrated pin fins using a micro staggered multi-edge ball-end milling tool in a single process

Z Zhang, D Deng, X Gu, L Zeng, Y Yao - Journal of Materials Processing …, 2025 - Elsevier
Microchannels with micro pin fins and reentrant cavities can increase the heat dissipation
area and enhance heat transfer, which are promising for high-performance microchannel …

A Review of the Constitutive Modelling of Metals and Alloys in Machining Process

H Bakhshan, E Oñate… - Archives of Computational …, 2024 - Springer
Conventional machining still represents a predominant manufacturing process for the
production of metal parts. During the last few decades, extensive research has been …

Microstructure evolution modeling of Ti6Al4V alloy during cutting using the Particle Finite Element Method and homogeneous field distributions

H Bakhshan, E Oñate, JM Carbonell - Journal of Manufacturing Processes, 2024 - Elsevier
This paper aims to explore the evolution of microstructural parameters induced during the
cutting of Ti6Al4V alloy (TC4). The microstructure characteristics of the workpiece material is …

[HTML][HTML] Microstructure evolution of ATI718 plus alloy during high-speed machining: Experiments and a combined FE-CA approach

GAO Xuhang, YAO Changfeng, TAN Liang… - Chinese Journal of …, 2024 - Elsevier
Excellent surface integrity is an eternal pursuit in high performance manufacturing, with
microstructure being a crucial component of the surface integrity dataset and a key factor …

[HTML][HTML] Surface Integrity and Machining Mechanism of Al 7050 Induced by Multi-Physical Field Coupling in High-Speed Machining

W Lu, C Ni, Y Wang, C Zong, D Liu, X Huang - Lubricants, 2025 - mdpi.com
Improving the surface quality and controlling the microstructure evolution of difficult-to-cut
materials are always challenges in high-speed machining (HSM). In this paper, surface …