Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

Role of porosity defects in metal 3D printing: Formation mechanisms, impacts on properties and mitigation strategies

S Wang, J Ning, L Zhu, Z Yang, W Yan, Y Dun, P Xue… - Materials Today, 2022 - Elsevier
Abstract Metal 3D printing (3DP), a state-of-the-art manufacturing technology that brings the
potential to fabricate complex structures at low cost and reduced energy consumption, has …

A review of in-situ monitoring and process control system in metal-based laser additive manufacturing

Y Cai, J Xiong, H Chen, G Zhang - Journal of Manufacturing Systems, 2023 - Elsevier
Metal-based laser additive manufacturing (MLAM) is receiving significant attention in
industrial fields due to its capacity to manufacture complex and high-performance metal …

Control of grain structure, phases, and defects in additive manufacturing of high-performance metallic components

T Mukherjee, JW Elmer, HL Wei, TJ Lienert… - Progress in Materials …, 2023 - Elsevier
The properties and serviceability of 3D-printed metal parts depend on a variety of attributes.
These include the chemical composition, phases, morphology, spatial distributions of grain …

Feature-based volumetric defect classification in metal additive manufacturing

A Poudel, MS Yasin, J Ye, J Liu, A Vinel, S Shao… - Nature …, 2022 - nature.com
Volumetric defect types commonly observed in the additively manufactured parts differ in
their morphologies ascribed to their formation mechanisms. Using high-resolution X-ray …

Laser melting modes in metal powder bed fusion additive manufacturing

C Zhao, B Shi, S Chen, D Du, T Sun, BJ Simonds… - Reviews of Modern …, 2022 - APS
In the laser powder bed fusion additive manufacturing of metals, extreme thermal conditions
create many highly dynamic physical phenomena, such as vaporization and recoil …

The interplay between vapour, liquid, and solid phases in laser powder bed fusion

I Bitharas, N Parab, C Zhao, T Sun, AD Rollett… - Nature …, 2022 - nature.com
The capability of producing complex, high performance metal parts on demand has
established laser powder bed fusion (LPBF) as a promising additive manufacturing …

MeltpoolNet: Melt pool characteristic prediction in Metal Additive Manufacturing using machine learning

P Akbari, F Ogoke, NY Kao, K Meidani, CY Yeh… - Additive …, 2022 - Elsevier
Characterizing melt pool shape and geometry is essential in Metal Additive Manufacturing
(MAM) to control the printing process, and avoid defects. Predicting melt pool flaws based on …

Applications of machine learning in process monitoring and controls of L-PBF additive manufacturing: A review

D Mahmoud, M Magolon, J Boer, MA Elbestawi… - Applied Sciences, 2021 - mdpi.com
One of the main issues hindering the adoption of parts produced using laser powder bed
fusion (L-PBF) in safety-critical applications is the inconsistencies in quality levels …

[HTML][HTML] Hydrogen embrittlement susceptibility of additively manufactured 316L stainless steel: Influence of post-processing, printing direction, temperature and pre …

G Álvarez, Z Harris, K Wada, C Rodríguez… - Additive …, 2023 - Elsevier
The influence of post-build processing on the hydrogen embrittlement behavior of additively
manufactured (AM) 316L stainless steel fabricated using laser powder bed fusion was …