Effect of alloying elements on intermetallic formation during friction stir welding of dissimilar metals: A critical review on aluminum/steel

R Beygi, I Galvão, A Akhavan-Safar, H Pouraliakbar… - Metals, 2023 - mdpi.com
The main drawback of friction stir welding (FSW) dissimilar metals is the formation of
intermetallic compounds (IMCs), which are brittle and affect the strength of the joint. The …

Dissimilar welding of aluminium to steel: A review

Y Yang, Z Luo, Y Zhang, J Su - Journal of Manufacturing Processes, 2024 - Elsevier
The combination of aluminium (Al) and steel is a promising solution in the automotive
industry for reducing the weight of automotive body structure and fuel consumption. The …

Investigation of SiC nanoparticle size and distribution effects on microstructure and mechanical properties of Al/SiC/Cu composite during the FSSW process …

B Bagheri, A Shamsipur, A Abdollahzadeh… - Metals and Materials …, 2023 - Springer
In this work, aluminum-copper composites reinforced with 50 nm and 250 nm SiC particles
are fabricated on the interface of sheets by friction stir spot welding for the first time. In …

Effects of rotation tool-induced heat and material flow behaviour on friction stir lapped Al/steel joint formation and resultant microstructure

P Geng, Y Ma, N Ma, H Ma, Y Aoki, H Liu, H Fujii… - International Journal of …, 2022 - Elsevier
Reliable joining of Al/steel via friction stir lap welding (FSLW) is strongly dependent on
interfacial macro-/micro-structures. However, how the underlying thermo-mechanical …

[HTML][HTML] Simulation and experimental study of underwater dissimilar friction-stir welding between aluminium and steel

A Eyvazian, A Hamouda, F Tarlochan… - Journal of Materials …, 2020 - Elsevier
The volume of fluid (VOF) modeling method was implemented to simulate the underwater
friction-stir welding (FSW) process for dissimilar joining between aluminum and steel …

A comprehensive analysis of a pseudo-brittle fracture at the interface of intermetallic of η and steel in aluminum/steel joints made by FSW: Microstructure and fracture …

R Beygi, RJC Carbas, AQ Barbosa… - Materials Science and …, 2021 - Elsevier
Intermetallic compounds (IMCs) formation during friction stir welding (FSW) of dissimilar
metals such as aluminum (Al) and steel (St) is known to cause a reduction in the joint …

Effect of pin shape on thermal history of aluminum-steel friction stir welded joint: Computational fluid dynamic modeling and validation

DO Bokov, MA Jawad, W Suksatan, ME Abdullah… - Materials, 2021 - mdpi.com
This article studied the effects of pin angle on heat generation and temperature distribution
during friction stir welding (FSW) of AA1100 aluminum alloy and St-14 low carbon steel. A …

[HTML][HTML] Buttering for FSW: Enhancing the fracture toughness of Al-Fe intermetallics through nanocrystallinity and suppressing their growth

R Beygi, RJC Carbas, AQ Barbosa… - Journal of Manufacturing …, 2023 - Elsevier
The formation of intermetallic compounds (IMCs) is an inevitable phenomenon during
friction stir welding (FSW) of dissimilar metals. Majority of approaches that have ever been …

[HTML][HTML] Experimental investigation of joining aluminum alloy sheets by stepped mechanical clinching

X Zhang, C Chen - Journal of Materials Research and Technology, 2022 - Elsevier
Recently, increasing attention has been paid to sheet joining process for building lightweight
structures. Clinching technology is an energy-saving and cost-efficient green joining …

Underwater friction stir welding of PC: Experimental study and thermo-mechanical modelling

HA Derazkola, E Garcia, M Elyasi - Journal of Manufacturing Processes, 2021 - Elsevier
In underwater friction stir welding (UFSW), the thermal conditions between the tool and the
plasticized polymeric materials and the relation between glass transition temperatures …