Harmonizing sound and light: X-ray imaging unveils acoustic signatures of stochastic inter-regime instabilities during laser melting

M Hamidi Nasab, G Masinelli, C de Formanoir… - Nature …, 2023 - nature.com
Laser powder bed fusion (LPBF) is a metal additive manufacturing technique involving
complex interplays between vapor, liquid, and solid phases. Despite LPBF's advantageous …

Quantitative investigation of gas flow, powder-gas interaction, and powder behavior under different ambient pressure levels in laser powder bed fusion

X Li, Q Guo, L Chen, W Tan - International Journal of Machine Tools and …, 2021 - Elsevier
The powder motion in laser powder bed fusion (LPBF) processes causes defect and
variability issues in the built products. It has been reported that the ambient pressure has a …

Infrared thermographic imaging based real-time layer height estimation during directed energy deposition

S Kim, I Jeon, H Sohn - Optics and Lasers in Engineering, 2023 - Elsevier
Monitoring the layer height during the directed energy deposition (DED) process is
challenging but essential for the assurance and control of the dimensions and quality of …

High deposition rate wire-arc directed energy deposition of 316L and 316LSi: Process exploration and modelling

L Hagen, Z Yu, A Clarke, K Clarke, S Tate… - Materials Science and …, 2023 - Elsevier
A parameter design of experiments was undertaken to study the impact of Si content in the
wire feedstock, weld speed, and interpass temperature on the microstructure and …

Energy-coupling mechanisms revealed through simultaneous keyhole depth and absorptance measurements during laser-metal processing

TR Allen, W Huang, JR Tanner, W Tan, JM Fraser… - Physical Review …, 2020 - APS
The interaction between high-irradiance light and molten metal is the complex multiphysics
phenomenon that underpins industrial processes such as laser-based additive …

[HTML][HTML] Variation of texture anisotropy and hardness with build parameters and wall height in directed-energy-deposited 316L steel

L Chechik, NA Boone, LR Stanger, P Honniball… - Additive …, 2021 - Elsevier
Directed energy deposition (DED) is an emerging technology with repair applications in
critical aerospace components. Mechanical properties of DED components have been …

[HTML][HTML] Technological implications of the Rosenthal solution for a moving point heat source in steady state on a semi-infinite solid

M Moda, A Chiocca, G Macoretta, BD Monelli… - Materials & Design, 2022 - Elsevier
This paper introduces a theoretical framework for the analysis and optimization of melting
processes that use focused moving heat sources. Specifically, we consider the Rosenthal …

Experimental determination of the high-temperature thermal conductivity of steel powders

A Berger, U Ziesing, S Benito, S Weber - Powder Technology, 2024 - Elsevier
Abstract The PBF-LB/M process is highly suitable for the additive manufacturing of complex
parts with precise geometrical accuracy using metallic powders. However, certain unknown …

Modeling laser beam absorption of metal alloys at high temperatures for selective laser melting

Z Yang, A Bauereiß, M Markl… - Advanced Engineering …, 2021 - Wiley Online Library
Selective Laser Melting (SLM) is a promising technology to fabricate metallic components
with complex geometries. However, determining process windows for specific materials and …

Residual stresses in gas tungsten arc welding: a novel phase-field thermo-elastoplasticity modeling and parameter treatment framework

B Ali, Y Heider, B Markert - Computational Mechanics, 2022 - Springer
The fusion welding process of metallic components, such as using gas tungsten arc welding
(GTAW), is often accompanied by detrimental deformations and residual stresses, which …