A comparison of different finite element methods in the thermal analysis of friction stir welding (FSW)

B Meyghani, MB Awang, SS Emamian, MKB Mohd Nor… - Metals, 2017 - mdpi.com
Friction Stir Welding (FSW) is a novel kind of welding for joining metals that are impossible
or difficult to weld by conventional methods. Three-dimensional nature of FSW makes the …

A review on numerical modelling techniques in friction stir processing: current and future perspective

RV Marode, SR Pedapati, TA Lemma… - Archives of Civil and …, 2023 - Springer
Friction stir processing (FSP) has gained significant attention worldwide since its inception
due to its remarkable solid-state characteristics and microstructure refinement. However, the …

Morphological and microstructural investigation of the non-planar interface formed in solid-state metal additive manufacturing by additive friction stir deposition

MEJ Perry, RJ Griffiths, D Garcia, JM Sietins, Y Zhu… - Additive …, 2020 - Elsevier
Additive friction stir deposition (AFSD) is an emerging solid-state metal additive
manufacturing technology renowned for strong interface adhesion and isotropic mechanical …

Defect formation and material flow in friction stir welding

N Dialami, M Cervera, M Chiumenti - European Journal of Mechanics-A …, 2020 - Elsevier
This work addresses the issue of the simulation and prediction of defect formation through
the analysis of the material mixing during Friction Stir Welding (FSW). A coupled …

Analysis of contact conditions and its influence on strain rate and temperature in friction stir welding

DG Andrade, C Leitão, N Dialami, M Chiumenti… - International Journal of …, 2021 - Elsevier
In friction stir welding (FSW), the real contact conditions between the tool and the workpiece
and the range of strain rates experienced remain quite unclear. In this work, a coupled 3D …

Enhanced friction model for Friction Stir Welding (FSW) analysis: Simulation and experimental validation

N Dialami, M Chiumenti, M Cervera, A Segatori… - International Journal of …, 2017 - Elsevier
Friction is one of the main heat generation mechanisms in Friction Stir Welding (FSW). This
phenomenon occurs between the pin and the workpiece as the rotating tool moves along …

An efficient coupled Eulerian-Lagrangian finite element model for friction stir processing

MA Ansari, A Samanta, RA Behnagh, H Ding - The International Journal of …, 2019 - Springer
Friction stir processing (FSP) is a friction stir-based material processing method for
enhancement of material microstructural and surface properties. As FSP is a multi-physics …

A fast and accurate two-stage strategy to evaluate the effect of the pin tool profile on metal flow, torque and forces in friction stir welding

N Dialami, M Cervera, M Chiumenti… - International Journal of …, 2017 - Elsevier
Pin geometry is a fundamental consideration in friction stir welding (FSW). It influences the
thermal behaviour, material flow and forces during the weld and reflects on the joint quality …

Meshfree simulation and experimental validation of extreme thermomechanical conditions in friction stir extrusion

L Li, V Gupta, X Li, AP Reynolds, G Grant… - Computational Particle …, 2021 - Springer
Friction stir extrusion (FSE) is a novel solid-phase processing technique that consolidates
and extrudes metal powders, flakes, chips, or billets into high-performance parts by plastic …

Effects of tool tilt angle on the in-process heat transfer and mass transfer during friction stir welding

S Zhang, Q Shi, Q Liu, R Xie, G Zhang… - International Journal of …, 2018 - Elsevier
Tool tilt angle in friction stir welding (FSW) is an important factor that influences the joint
quality, but the underlying mechanism has not been fully understood due to the lack of in …