Additive manufacturing of nickel-based superalloys: A state-of-the-art review on process-structure-defect-property relationship

A Mostafaei, R Ghiaasiaan, IT Ho, S Strayer… - Progress in Materials …, 2023 - Elsevier
Fusion-based additive manufacturing (AM) has significantly grown to fabricate Nickel-based
superalloys with design freedom across multiple length scales. Several phenomena such as …

Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

Role of porosity defects in metal 3D printing: Formation mechanisms, impacts on properties and mitigation strategies

S Wang, J Ning, L Zhu, Z Yang, W Yan, Y Dun, P Xue… - Materials Today, 2022 - Elsevier
Abstract Metal 3D printing (3DP), a state-of-the-art manufacturing technology that brings the
potential to fabricate complex structures at low cost and reduced energy consumption, has …

Critical instability at moving keyhole tip generates porosity in laser melting

C Zhao, ND Parab, X Li, K Fezzaa, W Tan, AD Rollett… - Science, 2020 - science.org
Laser powder bed fusion is a dominant metal 3D printing technology. However, porosity
defects remain a challenge for fatigue-sensitive applications. Some porosity is associated …

Defects in additive manufactured metals and their effect on fatigue performance: A state-of-the-art review

N Sanaei, A Fatemi - Progress in Materials Science, 2021 - Elsevier
Additive manufacturing (AM) is emerging as an alternative to conventional subtractive
manufacturing methods with the goal to deliver unique and complex net or near-net shaped …

[HTML][HTML] A review of various materials for additive manufacturing: Recent trends and processing issues

M Srivastava, S Rathee, V Patel, A Kumar… - Journal of Materials …, 2022 - Elsevier
Tremendous growth has been witnessed in the field of additive manufacturing (AM)
technology over the last few decades. It offers a plethora of applications and is already being …

[HTML][HTML] Wire and arc additive manufacturing: Opportunities and challenges to control the quality and accuracy of manufactured parts

D Jafari, THJ Vaneker, I Gibson - Materials & Design, 2021 - Elsevier
Wire and arc additive manufacturing (WAAM) has proven that it can produce medium to
large components because of its high-rate deposition and potentially unlimited build size …

Effects of porosity on the mechanical properties of additively manufactured components: a critical review

AY Al-Maharma, SP Patil… - Materials Research …, 2020 - iopscience.iop.org
In the present review, the effect of porosity on the mechanical properties of the fabricated
parts, which are additively manufactured by powder bed fusion and filament extrusion-based …

A critical review on the effects of process-induced porosity on the mechanical properties of alloys fabricated by laser powder bed fusion

WH Kan, LNS Chiu, CVS Lim, Y Zhu, Y Tian… - Journal of Materials …, 2022 - Springer
Laser powder bed fusion (LPBF) is an emerging additive manufacturing technique that is
currently adopted by a number of industries for its ability to directly fabricate complex near …

Mechanism of keyhole pore formation in metal additive manufacturing

L Wang, Y Zhang, HY Chia, W Yan - npj Computational Materials, 2022 - nature.com
During metal additive manufacturing, the porosity of the as-built part deteriorates the
mechanical property and even hinders the further application of metal additive …