[HTML][HTML] Friction stir welding/processing of metals and alloys: A comprehensive review on microstructural evolution

A Heidarzadeh, S Mironov, R Kaibyshev, G Çam… - Progress in Materials …, 2021 - Elsevier
The unique combination of very large strains, high temperatures and high strain rates
inherent to friction stir welding (FSW) and friction stir processing (FSP) and their dependency …

[HTML][HTML] Effect of alloying elements on intermetallic formation during friction stir welding of dissimilar metals: A critical review on aluminum/steel

R Beygi, I Galvão, A Akhavan-Safar, H Pouraliakbar… - Metals, 2023 - mdpi.com
The main drawback of friction stir welding (FSW) dissimilar metals is the formation of
intermetallic compounds (IMCs), which are brittle and affect the strength of the joint. The …

Effects of rotation tool-induced heat and material flow behaviour on friction stir lapped Al/steel joint formation and resultant microstructure

P Geng, Y Ma, N Ma, H Ma, Y Aoki, H Liu, H Fujii… - International Journal of …, 2022 - Elsevier
Reliable joining of Al/steel via friction stir lap welding (FSLW) is strongly dependent on
interfacial macro-/micro-structures. However, how the underlying thermo-mechanical …

Dissimilar friction stir welding of Al to non-Al metallic materials: An overview

S Shankar, KP Mehta, S Chattopadhyaya… - Materials Chemistry and …, 2022 - Elsevier
The paper presents a comprehensive review on dissimilar friction stir welding (FSW) of Al to
non-Al metallic materials, wherein the combination of Al–Mg, Al–Cu, Al-steel and Al–Ti are …

Elucidation of intermetallic compounds and mechanical properties of dissimilar friction stir lap welded 5052 Al alloy and DP590 steel

P Geng, M Morimura, H Ma, Y Ma, N Ma, H Liu… - Journal of Alloys and …, 2022 - Elsevier
The friction stir lap welding (FSLW) was employed to join the dissimilar 5052 Al alloy and
DP590 steel. The intermetallic compound (IMC) formation area and thickness increased …

Characterizations of weld defects, intermetallic compounds and mechanical properties of friction stir lap welded dissimilar alloys

RP Mahto, R Kumar, SK Pal - Materials Characterization, 2020 - Elsevier
This experimental investigation describes the effect of tilt angle and rotational speed on the
characteristics of welding defects, intermetallic compounds, weld strength and micro …

Induction assisted hybrid friction stir welding of dissimilar materials AA5052 aluminium alloy and X12Cr13 stainless steel

DG Mohan, J Tomków, S Gopi - Advances in Materials Science, 2021 - sciendo.com
This research aimed to study the induction in-situ heated hybrid friction stir welding (IAFSW)
method to join AA5052 aluminium alloy with X12Cr13 stainless steel (SS) to enhance joint …

From thick intermetallic to nanoscale amorphous phase at Al-Fe joint interface: roles of friction stir welding conditions

FC Liu, P Dong - Scripta Materialia, 2021 - Elsevier
The formation of thick intermetallic compounds (IMC) at the joint interface between
aluminum alloy and steel has been the major barrier for adopting Al-Fe bimetallic structures …

Multiphase CFD simulation and experimental investigation of friction stir welded high strength shipbuilding steel and aluminum alloy

P Pankaj, A Tiwari, LN Dhara, P Biswas - CIRP Journal of Manufacturing …, 2022 - Elsevier
This study executed the volume of fluid (VOF) based multiphase computational fluid
dynamics (CFD) simulation by incorporating a modified analytical model for dissimilar …

Evaluation of dissimilar metal joining of aluminum alloy to stainless steel using the filler metals with a high-entropy design

D Liu, J Wang, M Xu, H Jiao, Y Tang, D Li… - Journal of Manufacturing …, 2020 - Elsevier
Abstract Fe-Al intermetallic compounds (IMCs) have huge adverse effects on the dissimilar
metal joining of aluminum to steel. High-entropy alloys can use high mixing entropy to …