Sensor fusion of pyrometry and acoustic measurements for localized keyhole pore identification in laser powder bed fusion

JR Tempelman, AJ Wachtor, EB Flynn… - Journal of Materials …, 2022 - Elsevier
In-situ process monitoring as an aid to part qualification for laser powder-bed fusion (L-PBF)
technology is a topic of increasing interest to the additive manufacturing community. In this …

Detection of keyhole pore formations in laser powder-bed fusion using acoustic process monitoring measurements

JR Tempelman, AJ Wachtor, EB Flynn, PJ Depond… - Additive …, 2022 - Elsevier
In-situ process monitoring of additively manufactured parts has become a topic of increasing
interest to the manufacturing community. In this work, acoustic measurements recorded …

Monitoring and prediction of porosity in laser powder bed fusion using physics-informed meltpool signatures and machine learning

Z Smoqi, A Gaikwad, B Bevans, MH Kobir… - Journal of Materials …, 2022 - Elsevier
In this work we accomplished the monitoring and prediction of porosity in laser powder bed
fusion (LPBF) additive manufacturing process. This objective was realized by extracting …

Localized keyhole pore prediction during laser powder bed fusion via multimodal process monitoring and X-ray radiography

S Gorgannejad, AA Martin, JW Nicolino, M Strantza… - Additive …, 2023 - Elsevier
Systematic fault detection and control during laser powder bed fusion (L-PBF) has been a
long-standing objective for system manufacturers and researchers in the additive …

Detecting keyhole pore defects and monitoring process signatures during laser powder bed fusion: A correlation between in situ pyrometry and ex situ X-ray …

JB Forien, NP Calta, PJ DePond, GM Guss… - Additive …, 2020 - Elsevier
Creation of pores and defects during laser powder bed fusion (LPBF) can lead to poor
mechanical properties and thus must be minimized. Post-build inspection is required to …

Multi phenomena melt pool sensor data fusion for enhanced process monitoring of laser powder bed fusion additive manufacturing

A Gaikwad, RJ Williams, H de Winton, BD Bevans… - Materials & Design, 2022 - Elsevier
Finding actionable trends in laser-based metal additive manufacturing process monitoring
data is challenging owing to the diversity and complexity of the underlying physical …

[HTML][HTML] Optimizing in-situ monitoring for laser powder bed fusion process: Deciphering acoustic emission and sensor sensitivity with explainable machine learning

V Pandiyan, R Wróbel, C Leinenbach… - Journal of Materials …, 2023 - Elsevier
Abstract Metal-based Laser Powder Bed Fusion (LPBF) has made fabricating intricate
components easier. Yet, assessing part quality is inefficient, relying on costly Computed …

Uncovering acoustic signatures of pore formation in laser powder bed fusion

JR Tempelman, MK Mudunuru, S Karra… - … International Journal of …, 2024 - Springer
We present a machine learning workflow to discover signatures in acoustic measurements
that can be utilized to create a low-dimensional model to accurately predict the location of …

Assessment of optical emission analysis for in-process monitoring of powder bed fusion additive manufacturing

AJ Dunbar, AR Nassar - Virtual and Physical Prototyping, 2018 - Taylor & Francis
Developing methods which allow real-time monitoring of powder bed fusion (PBF) additive
manufacturing (AM) processes is key to enabling in situ assessments of build quality (eg …

[HTML][HTML] In-situ sensing, process monitoring and machine control in Laser Powder Bed Fusion: A review

R McCann, MA Obeidi, C Hughes, É McCarthy… - Additive …, 2021 - Elsevier
Process monitoring and sensing is widely used across many industries for quality
assurance, and for increasing machine uptime and reliability. Though still in the emergent …