The beneficial effect of minor iron additions on the crack susceptibility of rapidly solidified aluminum alloy 6060 toward additive manufacturing applications

MJ Benoit, MA Whitney, SM Zhu, D Zhang… - Materials …, 2023 - Elsevier
Solidification cracking presents a challenge for additive manufacturing of many materials,
such as heat treatable aluminum alloys. The objectives of this article are to demonstrate the …

[HTML][HTML] Integration of processing and microstructure models for non-equilibrium solidification in additive manufacturing

N Sargent, M Jones, R Otis, AA Shapiro… - Metals, 2021 - mdpi.com
Integration of models that capture the complex physics of solidification on the macro and
microstructural scale with the flexibility to consider multicomponent materials systems is a …

Evaluation of the effect of rare earth alloying additions on the hot tearing susceptibility of aluminum alloy 7150 during rapid solidification

MJ Benoit, SM Zhu, TB Abbott, MA Easton - Metallurgical and Materials …, 2020 - Springer
Additive manufacturing of the high-strength 7xxx Al alloy series is limited due to the
susceptibility of these alloys to hot tearing. The objective of the current study is to determine …

Alloy design against the solidification cracking in fusion additive manufacturing: an application to a FeCrAl alloy

B Dovgyy, M Simonelli, MS Pham - Materials Research Letters, 2021 - Taylor & Francis
This study developed a design methodology against liquid-state cracking by combining the
Scheil–Gulliver solidification simulations and Machine Learning analysis to design alloys for …

Microstructural analysis and defect characterization of additively manufactured AA6061 aluminum alloy via laser powder bed fusion

S Karna, L Yuan, T Zhang, R Al-Aridi, AJ Gross… - Journal of Materials …, 2024 - Elsevier
AA6061 is a widely used aluminum alloy with significant applications in the aerospace and
automotive industries. Despite its popularity, the utilization of additively manufactured …

Solidification crack propagation and morphology dependence on processing parameters in AA6061 from ultra-high-speed x-ray visualization

N Kouraytem, PJ Chiang, R Jiang, C Kantzos… - Additive …, 2021 - Elsevier
Solidification or hot cracks are commonly observed defects in a number of metal alloys and
may lead to deterioration of additively manufactured parts quality. In this study, ultra-high …

[HTML][HTML] Additive manufacturing of crack-free Al-alloy with coarsening-resistant τ1-CeAlSi strengthening phase

V Yakubov, P He, RF Webster, MLD Cruz… - Materials Science and …, 2023 - Elsevier
Wrought aluminium alloys popular for automotive and aerospace applications are
susceptible to solidification cracking when fabricated via laser powder bed fusion (LPBF) …

Microstructure and mechanical property evolution of additive manufactured eutectic Al-2Fe alloy during solidification and aging

Y Wu, T Zhang, C Chen, SRE Hosseini, X Zhang… - Journal of Alloys and …, 2022 - Elsevier
This study presents the microstructure and mechanical properties of an additive
manufactured recyclable Al-2Fe alloy fabricated by laser powder bed fusion (LPBF). The …

Determination of location-specific solidification cracking susceptibility for a mixed dissimilar alloy processed by wire-arc additive manufacturing

S Sridar, N Sargent, X Wang, MA Klecka, W Xiong - Metals, 2022 - mdpi.com
Solidification cracking is a major obstacle when joining dissimilar alloys using additive
manufacturing. In this work, location-specific solidification cracking susceptibility has been …

Changing the solidification sequence and the morphology of iron-containing intermetallic phases in AA6061 aluminum alloy processed by spray forming

LH Pereira, GH Asato, LB Otani, AM Jorge Jr… - Materials …, 2018 - Elsevier
Typically, aluminum alloys are contaminated by iron during recycling cycles. Such a
procedure leads to the formation of intermetallic phases with detrimental morphology, which …